A method of making a ceramic fiber tow and the system regarding the same may be included. The method may include commingling a plurality of ceramic fibers with a fugitive fiber to form a single ceramic fiber tow. The fugitive fiber may be positioned between at least two ceramic fibers included in the single ceramic fiber tow. The method may further include forming a porous ceramic preform including at least the single ceramic fiber tow. The method may further include removing the fugitive fiber from the ceramic fiber tow leaving a space between at least two ceramic fibers of the single ceramic fiber tow. The method may further include replacing the spaces between ceramic fibers included in the ceramic fiber tows with a ceramic matrix.

Disclosed herein is a composite tow comprising a plurality of ceramic filaments; one or more sacrificial yarn filaments; where the sacrificial yarn filaments are operative to undergo decomposition or melting upon being subjected to an elevated temperature; and wherein the sacrificial yarn filaments leave open spaces in the tow upon being subjected to decomposition, dissolution or melting; where the filaments have an average filament diameter of 5 to 15 micrometers.

Disclosed herein is a composite tow comprising a plurality of ceramic filaments; one or more sacrificial yarn filaments; where the sacrificial yarn filaments are operative to undergo decomposition or melting upon being subjected to an elevated temperature; and wherein the sacrificial yarn filaments leave open spaces in the tow upon being subjected to decomposition, dissolution or melting; where the filaments have an average filament diameter of 5 to 15 micrometers.

A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

A particulate composite ceramic material may include: particles of at least one first ultra-high-temperature ceramic UHTC, the outer surface of the particles being at least partially covered by a porous layer made of at least one second UHTC in amorphous form; and the particles defining a space therebetween; optionally, porous clusters of the at least one second ultra-high-temperature ceramic in amorphous form, distributed in said space; a dense matrix and at least one third UHTC in crystallized form at least partially filling the space; optionally, a dense coating made of at least the third UHTC in crystallized form, covering the outer surface of the matrix, the matrix and the coating representing 5% to 90% by mass with respect to the total mass of the material. A part may include such a particulate ceramic composite material.

A particulate composite ceramic material may include: particles of at least one first ultra-high-temperature ceramic UHTC, the outer surface of the particles being at least partially covered by a porous layer made of at least one second UHTC in amorphous form; and the particles defining a space therebetween; optionally, porous clusters of the at least one second ultra-high-temperature ceramic in amorphous form, distributed in said space; a dense matrix and at least one third UHTC in crystallized form at least partially filling the space; optionally, a dense coating made of at least the third UHTC in crystallized form, covering the outer surface of the matrix, the matrix and the coating representing 5% to 90% by mass with respect to the total mass of the material. A part may include such a particulate ceramic composite material.

A ceramic and plastic composite and a method for fabricating the same are disclosed. A chemical cleaning treatment, a microetching treatment, a hole reaming treatment, and a surface activating treatment are performed on the surface of a ceramic matrix to form nanoholes with an average diameter ranging between 150 nm and 450 nm. Plastics are injected onto the surface of the baked ceramic matrix to form a plastic layer. The plastic layer more deeply fills the nanoholes to have higher adhesion. Thus, the higher combined strength and air tightness exist between the ceramic matrix and the plastic layer to improve the reliability and the using performance of the ceramic and plastic composite.

A ceramic and plastic composite and a method for fabricating the same are disclosed. A chemical cleaning treatment, a microetching treatment, a hole reaming treatment, and a surface activating treatment are performed on the surface of a ceramic matrix to form nanoholes with an average diameter ranging between 150 nm and 450 nm. Plastics are injected onto the surface of the baked ceramic matrix to form a plastic layer. The plastic layer more deeply fills the nanoholes to have higher adhesion. Thus, the higher combined strength and air tightness exist between the ceramic matrix and the plastic layer to improve the reliability and the using performance of the ceramic and plastic composite.