Patent classifications
C04B38/06
Ceramic foam filter and manufacturing method thereof
A ceramic foam filter and a manufacturing method thereof. The ceramic foam filter comprises the following materials provided in respective weight percentages: 20-50% of a silicon carbide, 20-55% of a zirconium oxide, and 10-36% of a silicon oxide, wherein all figures are based on the total weight of the ceramic foam filter. The method for manufacturing the ceramic foam filter comprises the following steps: (a) providing a slurry comprising a silicon carbide, a zirconium oxide or zirconium oxide precursor, a silicon oxide or silicon oxide precursor, a binder, an optional additive, and a fluid carrier medium; (b) applying the slurry to perform surface ornamentation of a perforated organic foam; (c) drying the perforated organic foam surface ornamented with the slurry to obtain a green body; and (d) sintering the green body in oxygen-containing air to obtain the ceramic foam filter.
Ceramic foam filter and manufacturing method thereof
A ceramic foam filter and a manufacturing method thereof. The ceramic foam filter comprises the following materials provided in respective weight percentages: 20-50% of a silicon carbide, 20-55% of a zirconium oxide, and 10-36% of a silicon oxide, wherein all figures are based on the total weight of the ceramic foam filter. The method for manufacturing the ceramic foam filter comprises the following steps: (a) providing a slurry comprising a silicon carbide, a zirconium oxide or zirconium oxide precursor, a silicon oxide or silicon oxide precursor, a binder, an optional additive, and a fluid carrier medium; (b) applying the slurry to perform surface ornamentation of a perforated organic foam; (c) drying the perforated organic foam surface ornamented with the slurry to obtain a green body; and (d) sintering the green body in oxygen-containing air to obtain the ceramic foam filter.
Sintered calcium phosphate molded body and process for manufacturing the same
To provide a technology for sintering calcium phosphate to manufacture a calcium phosphate sintered body and suppressing generation of calcium oxide when calcium phosphate is sintered, there is provided a process for manufacturing a sintered calcium phosphate molded body is characterized by including a step for heating a composition containing at least a composite of calcium phosphate fine particles and polyether and sintering the calcium phosphate fine particles.
FIBER POROSITY FORMING FILLERS IN THERMAL SPRAY POWDERS AND COATINGS AND METHOD MAKING AND USING THE SAME
Thermal spray powder including a metal and/or ceramic powder composition and porosity forming fibers and/or fiber agglomerates mixed within or with the powder composition. An exemplary TBC or abradable thermal spray coating can be made by the thermal spray powder.
FIBER POROSITY FORMING FILLERS IN THERMAL SPRAY POWDERS AND COATINGS AND METHOD MAKING AND USING THE SAME
Thermal spray powder including a metal and/or ceramic powder composition and porosity forming fibers and/or fiber agglomerates mixed within or with the powder composition. An exemplary TBC or abradable thermal spray coating can be made by the thermal spray powder.
Method for constructing abradable coating, and shroud
A method for constructing an abradable coating comprises: a slurry layer formation step S2 in which a slurry layer 31 is formed on the surface of a base material 30 using a slurry containing ceramic particles and a solvent; a calcination step S3 in which the slurry layer 31 formed on the surface of the base material 30 is sintered and a sintered layer 35 to be a portion of an abradable coating layer 22 is formed; and a slurry removal step S5 in which extraneous slurry is removed after the abradable coating layer 22 has been formed on the surface of the base material 30, a plurality of the sintered layers 35 having been laminated in the abradable coating layer 22 through a plurality of repeated cycles of the slurry layer formation step S2 and the calcination step S3.
Method for fabricating porous ceramic heating body
A method for fabricating a porous ceramic heating body, and a method of fabricating a heating body. The method for fabricating includes, in sequence, mixing, ball-milling, defoaming, molding, and drying, pore-forming agent discharging, sintering, and electrode leading. The whole method is simple, and by using a box furnace to sinter the green body under an oxidizing atmosphere and normal pressure, the fabricated ceramic heating body is heated uniformly and the heating efficiency is high.
Method to process a ceramic matrix composite (CMC) with a protective ceramic coating
A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.
FILTER ELEMENT FOR A PARTICULATE FILTER, EXHAUST GAS PARTICULATE FILTER, PROCESS FOR MANUFACTURING A FILTER ELEMENT, AND USE OF A COATING MATERIAL
A filter element for a particle filter having a porous filter body made of a ceramic material and including a plurality of flow channels extending fluidically in parallel. The filter body is provided at least in a part of the flow channels with a coating made of a coating material, which is different from the ceramic material and is made up of orthorhombic crystals. A particle filter, a method for producing a filter element, and the use of a coating material for coating a filter element is also provided.
FILTER ELEMENT FOR A PARTICULATE FILTER, EXHAUST GAS PARTICULATE FILTER, PROCESS FOR MANUFACTURING A FILTER ELEMENT, AND USE OF A COATING MATERIAL
A filter element for a particle filter having a porous filter body made of a ceramic material and including a plurality of flow channels extending fluidically in parallel. The filter body is provided at least in a part of the flow channels with a coating made of a coating material, which is different from the ceramic material and is made up of orthorhombic crystals. A particle filter, a method for producing a filter element, and the use of a coating material for coating a filter element is also provided.