C04B40/02

METHOD FOR MAKING CARBONATED PRECAST CONCRETE PRODUCTS WITH ENHANCED DURABILITY
20230150878 · 2023-05-18 ·

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.

PROCESS FOR PRODUCING AUTOCLAVED AERATED CONCRETE USING SILICA RAW MATERIALS HAVING HIGHER SOLUBILITY THAN QUARTZ
20230146063 · 2023-05-11 ·

The present invention relates to an autoclaved aerated concrete having a content of tobermorite of at least 12.5 wt % and a content of amorphous CSH phases of at least 30 wt %, based on the total weight amount of autoclaved aerated concrete, the process for producing said autoclaved aerated concrete using a silica source, which comprises a soluble silica species and a low curing temperature and the use of a silica source, which comprises a soluble silica species for the production of an autoclaved aerated concrete.

PROCESSED SLABS, AND SYSTEMS AND METHODS RELATED THERETO
20230133639 · 2023-05-04 ·

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

PROCESSED SLABS, AND SYSTEMS AND METHODS RELATED THERETO
20230133639 · 2023-05-04 ·

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

METHOD FOR MANUFACTURING AN ENGINEERED STONE AND AN ENGINEERED STONE
20230139870 · 2023-05-04 ·

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

METHOD OF SEQUESTERING GAS-PHASE MATERIALS DURING FORMATION OF HEMPCRETE AND MATERIALS FORMED USING SAME

A method of sequestering gas-phase materials, hempcrete formed using the method, and methods of using hempcrete are disclosed. An exemplary method includes providing a mixture of hempcrete compound material within a chamber and exposing the mixture within the chamber to a gas for a period of time to form hempcrete, wherein the hempcrete exhibits net-negative life cycle carbon emissions. A model to predict net life cycle carbon emission of hempcrete is also disclosed.

METHOD OF SEQUESTERING GAS-PHASE MATERIALS DURING FORMATION OF HEMPCRETE AND MATERIALS FORMED USING SAME

A method of sequestering gas-phase materials, hempcrete formed using the method, and methods of using hempcrete are disclosed. An exemplary method includes providing a mixture of hempcrete compound material within a chamber and exposing the mixture within the chamber to a gas for a period of time to form hempcrete, wherein the hempcrete exhibits net-negative life cycle carbon emissions. A model to predict net life cycle carbon emission of hempcrete is also disclosed.

PROCESS FOR COMPLETE CONVERSION OF MULTIPLE INDUSTRIAL WASTES TO SUSTAINABLE ALTERNATIVES AND USABLE PRODUCTS
20170369376 · 2017-12-28 ·

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.

COMPOSITIONS AND METHODS FOR THE REMOVAL OF PHOSPHATES AND OTHER CONTAMINANTS FROM AQUEOUS SOLUTIONS
20170362095 · 2017-12-21 ·

Compositions and methods for removing phosphates, nitrates and heavy metals from aqueous solutions.

FORMULATIONS AND PROCESSING OF CEMENTITIOUS COMPONENTS TO MEET TARGET STRENGTH AND CO2 UPTAKE CRITERIA
20220380265 · 2022-12-01 ·

Provided herein are compositions and methods of carbonation processing for the fabrication of cementitious materials and concrete products. Embodiments include manufacturing processes of a low-carbon concrete product comprising: forming a cementitious slurry including portlandite; shaping the cementitious slurry into a structural component; and exposing the structural component to a CO.sub.2 waste stream, thereby enabling manufacture of the low-carbon concrete product.