A gypsum tile backer panel with a pre-impregnated or pre-coated nonwoven fiber face mat. Methods for manufacturing these gypsum tile backer panel which include applying a gypsum slurry to a pre-impregnated or pre-coated nonwoven fiber face mat are also provided. A gypsum tile backer panel system employing the gypsum tile backer panel is also provided.

A superhydrophobic coating is provided and contains organosilane, an inorganic nanomaterial, and an emulsifying agent. A mass proportion of the components is controlled, so that the superhydrophobic coating can form a micro-nano mixed microstructure inside foam concrete. The organosilane first forms dense hydrophobic surface layers on the surface and in inner pores of the foam concrete, and the nanomaterial forms uniformly distributed nano-bulges on the hydrophobic surface layers formed by the silane. The superhydrophobic performance of the foam concrete can be effectively improved by combining the two microstructures. The foam concrete exhibits excellent superhydrophobic performance.

A foamed lightweight monolithic refractory castable is provided. The castable includes one or more refractory aggregates as a main constituent, one or more foaming additives in a range of 0.1 wt % to 3.0 wt %, one or more cellulosic powder air-entraining additives in a range of 0.005 wt % to 2.0 wt %, one or more binders in a range of 1 wt % to 40 wt %, and one or more superplasticizers in a range of 0.05 wt % to 0.5 wt %. The refractory aggregates include at least one of alumina and silica. The foaming additives include at least one of alkylbenzene sulfonates, alkene sulfonates, and hydroxylalkane sulfates. The superplasticizers include at least one of sodium polyacrylates, naphthalene sulfonates, polyethylene glycols, polycarboxylates, polyacrylates, and polycarboxylate ethers.

A foamed lightweight monolithic refractory castable is provided. The castable includes one or more refractory aggregates as a main constituent, one or more foaming additives in a range of 0.1 wt % to 3.0 wt %, one or more cellulosic powder air-entraining additives in a range of 0.005 wt % to 2.0 wt %, one or more binders in a range of 1 wt % to 40 wt %, and one or more superplasticizers in a range of 0.05 wt % to 0.5 wt %. The refractory aggregates include at least one of alumina and silica. The foaming additives include at least one of alkylbenzene sulfonates, alkene sulfonates, and hydroxylalkane sulfates. The superplasticizers include at least one of sodium polyacrylates, naphthalene sulfonates, polyethylene glycols, polycarboxylates, polyacrylates, and polycarboxylate ethers.

Self-consolidating geopolymer compositions utilizing fly ash and inorganic mineral including alkaline earth metal oxide as cementitious reactive components and include cement set retarder. The alkaline earth metal oxide is preferably calcium oxide (also known as lime or quicklime) and/or magnesium oxide. The inorganic minerals including alkaline earth metal oxide have an alkaline earth metal oxide content preferably greater than 50 wt. %, more preferably greater than 60 wt. %, even more preferably greater than 70 wt. %, and most preferably greater than 80 wt. %, for example greater than 90 wt. %. The cementitious reactive powder may optionally also include one or more aluminous cements and one or more source of calcium sulfates. The cementitious reactive powders are activated with an alkali metal chemical activator selected from alkali metal salt and/or alkali metal base. Methods for making the compositions are also disclosed.

Self-consolidating geopolymer compositions utilizing fly ash and inorganic mineral including alkaline earth metal oxide as cementitious reactive components and include cement set retarder. The alkaline earth metal oxide is preferably calcium oxide (also known as lime or quicklime) and/or magnesium oxide. The inorganic minerals including alkaline earth metal oxide have an alkaline earth metal oxide content preferably greater than 50 wt. %, more preferably greater than 60 wt. %, even more preferably greater than 70 wt. %, and most preferably greater than 80 wt. %, for example greater than 90 wt. %. The cementitious reactive powder may optionally also include one or more aluminous cements and one or more source of calcium sulfates. The cementitious reactive powders are activated with an alkali metal chemical activator selected from alkali metal salt and/or alkali metal base. Methods for making the compositions are also disclosed.

A system and method for applying a cement composition, including storing a slurry, adding magnesium oxide to the slurry to give a magnesium-oxychloride cement slurry, pumping the magnesium-oxychloride cement slurry into a wellbore, and sealing a loss circulation zone in the wellbore.

A system and method for applying a cement composition, including storing a slurry, adding magnesium oxide to the slurry to give a magnesium-oxychloride cement slurry, pumping the magnesium-oxychloride cement slurry into a wellbore, and sealing a loss circulation zone in the wellbore.

A process for producing a mineral foam having water repellent properties includes a) separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water, at least one water repellent agent different from organosilicon compound, and Portland cement and the aqueous foam includes a co-stabiliser; b) contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; and c) casting the slurry of foamed cement and leave the slurry of foamed cement to set.

A process for producing a mineral foam having water repellent properties includes a) separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water, at least one water repellent agent different from organosilicon compound, and Portland cement and the aqueous foam includes a co-stabiliser; b) contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; and c) casting the slurry of foamed cement and leave the slurry of foamed cement to set.