C04B2111/00017

CONTAINMENT OF PFAS
20230312421 · 2023-10-05 ·

The invention provides a method of containing PFAS within a low permeability cementitious product, the method comprising: forming a cementitious slurry, the cementitious slurry comprising: cement; water; aggregate; and allowing the cementitious slurry to cure and thereby form a cementitious product; wherein one or more of the water and the aggregate is contaminated with PFAS; and further wherein the method comprises adding one or more of: siliceous pozzolans; plasticizer(s); and crystalline growth water-proofing compound(s), in an amount sufficient to produce a cementitious product comprising low water permeability, the low water permeability substantially preventing leaching of PFAS.

Methods and compositions for concrete production

The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be in a stationary mixer or a transportable mixer, such as a drum of a ready-mix truck.

COMPOSITION COMPRISING A BINDER AND BIO-BASED AGGREGATES AND THE BINDER THEROF
20230286865 · 2023-09-14 ·

This invention relates to a biodegradable composition comprising a low carbon footprint binder comprising a silicate, and bio-based aggregates. The invention also relates to the binder thereof, products, including insulation material and wall boards/panels, formed from the binder and the composition, a method of preparing the binder and composition and/or the products, and a method of using the binder and composition and/or the products in construction.

Polluted CO.SUB.2 .capturing with lime produced from phosphogypsum calcination using sulfur as non-CO.SUB.2 .fuel

A new integrated method to capture polluted CO.sub.2 using CaO produced from phosphogypsum calcination using sulfur as non-CO.sub.2 fuel where (1) both pollutants of phosphogypsum and CO.sub.2 are transformed into environmentally neutral or useful products such as limestone or clinker and sulfuric acid; (2) low-CO.sub.2 CaO produced from calcination of phosphogypsum with sulfur as fuel can be used to produce low-CO.sub.2 clinker that replaces the use of high-CO.sub.2 limestone as raw material; (3) the use of sulfur as fuel to calcine phosphogypsum allows the production of low-cost sulfuric acid.

COMPOSITE MIXTURE AND SYSTEM FOR AQUATIC CONSTRUCTION AND ENVIRONMENTAL PROTECTION AND METHODS OF USE

Carbon-sequestering composite mixture and methods of carbon sequestration utilizing an aquatic composite structure composed of the composite mixture. The mixture comprises a composite, nanoparticles, and binder. The nanoparticles impact the pore size of the composite mixture, thereby positively impacting the carbon sequestration properties of the mixture. By emplacing an aquatic composite structure composed of such a mixture in an aquatic environment such that it provides erosion mitigation, simultaneous environmental protection effects may be achieved. Further, the binder positively encourages natural ecological growth on the aquatic composite structure, thereby encouraging environmental restoration and encouraging naturally-occurring carbon sequestration from the ecological growth, potentially well past the point at which the aquatic composite structure is unable to continue to sequester carbon.

Efficient integration of manufacturing of upcycled concrete product into power plants

A manufacturing process of a concrete product includes: (1) extracting calcium from solids as portlandite; (2) forming a cementitious slurry including the portlandite; (3) shaping the cementitious slurry into a structural component; and (4) exposing the structural component to carbon dioxide sourced from a flue gas stream, thereby forming the concrete product.

Process and device for carbonating concrete waste and/or sequestering CO.SUB.2

A method for manufacturing supplementary cementitious material and sequestering CO.sub.2 by carbonating concrete fines has the following steps: grinding the concrete fines obtained from crushed concrete demolition waste in a mill at a temperature from 1 to 10° C. above the water dew point in a carbonating atmosphere provided by a gas containing from 10 to 99 Vol.-% CO.sub.2, circulating the ground and partially carbonated concrete fines in a fluidized bed reactor in contact with the carbonating atmosphere, and withdrawing decarbonated gas and carbonated concrete fines.

Microorganism loaded aggregate and manufacturing methods

The invention is directed to compositions, tools and methods for the manufacture of construction materials, masonry, solid structures and compositions to facilitate dust control. More particularly, the invention is directed to the manufacture of bricks, masonry and other solid structures using small amount of aggregate material that is pre-loaded with spores and/or vegetative bacterial cells.

TWO STEP CARBONATION HARDENING OF HYDRAULIC CEMENT BASED CONCRETE
20230357084 · 2023-11-09 · ·

A method for manufacturing concrete parts has the steps of: providing a hydraulic cement and aggregate; mixing the cement and aggregate with water to provide a fresh concrete; introducing CO.sub.2 into the fresh concrete in an amount resulting in a carbonation degree of more than 0.5 wt.-% and less than 5 wt.-% of the total carbonatable Ca and Mg phases for a first carbonation step; curing the fresh concrete until at least 15 wt.-% of the calcium aluminates are hydrated to provide a green concrete part; subjecting the green concrete part to CO.sub.2 in an amount resulting in a carbonation degree of more than 10 wt.-% of the total carbonatable Ca and Mg phases for a final carbonation step; and storing the part for 0.5 hours to 28 days for further hydration of not-yet carbonated, not-yet hydrated cement to provide the concrete part. and concrete parts obtainable with the method.

Metal-organic frameworks: a platform for reducing the carbon footprint of cement-based composites and the method for making the same

The invention discloses a method of producing metal-organic framework (MOF) incorporated concrete to capture CO.sub.2 and reduce carbon footprint, the method comprising mixing cement, a plurality of fine aggregates and a plurality of coarse aggregates for a predefined time under ambient conditions in a concrete mixer to form a dry concrete mix, mixing water in the dry concrete mix to form a wet concrete mix, incorporating MOF homogeneously into the wet concrete mix to form the MOF incorporated concrete, mixing the MOF incorporated concrete for two minutes and casting the MOF incorporated concrete by placing the MOF incorporated concrete into a mold, and curing the MOF incorporated concrete via a three-stage curing process. A quantity of the MOF in concrete is 3, 6 and/or 9% by cement mass.