C04B2111/34

METHOD FOR PREPARING PORTLAND CEMENT FEATURING EARLY STRENGTH, LOW SHRINKAGE, AND LOW HEAT

A method for preparing Portland cement includes: respectively weighing iron slag, copper slag, vanadium slag, and nickel slag and grinding, to yield prefabricated iron slag, prefabricated copper slag, prefabricated vanadium slag, and prefabricated nickel slag; weighing mica and kaolinite, mixing, and grinding to obtain aluminous raw materials; evenly mixing the prefabricated iron slag and the aluminous raw materials, and calcining, to yield an iron-aluminum eutectic mineral; weighing the marble, fluorite, dolomite, and quartz, evenly mixing the marble, fluorite, dolomite, and quartz with the prefabricated copper slag, prefabricated vanadium slag, and prefabricated nickel slag to yield a first mixture; grinding the iron-aluminum eutectic mineral to yield powders, and calcining a second mixture of the first mixture and the powders, to yield the cement clinker; and cooling the cement clinker, and grinding a third mixture of the cooled cement clinker and the gypsum, to yield the Portland cement.

Multi-functional cementitious materials with ultra-high damage tolerance and self-sensing ability

Cementitious materials having high damage tolerance and self-sensing ability are described herein. These materials may replace conventional concrete to serve as a major material component for infrastructure systems with greatly improved resistance to cracking, reinforcement corrosion, and other common deterioration mechanisms under service conditions, and prevents fracture failure under extreme events. These materials can also be used for the repair, retrofitting or rehabilitation of existing concrete structures or infrastructure systems. Furthermore, these materials may offer capacity for distributed and direct sensing of cracking, straining and deterioration with spatially continuous resolution wherever the material is located, without relying on installation of sensors. The present invention relates to multifunctional cementitious structural or infrastructure materials that integrate self-sensing with damage tolerance for improving safety, extending service life, and health monitoring of structures, components, and infrastructure systems.

Liquid regulator for ultra-dispersed, high-mud-resistance, high-foam-stability, low-shrinkage and enhanced autoclaved aerated concrete, and preparation method and application thereof

Disclosed is a liquid regulator for ultra-dispersed, high-mud-resistance, high-foam-stability, low-shrinkage and enhanced autoclaved aerated concrete, which comprises the following ingredients in parts by weight: 75 parts to 85 parts of hyperdispersant; 5 parts to 10 parts of anti-mud agent; 1 part to 3 parts of shrinkage reducing ingredient; 10 parts to 20 parts of reinforcing ingredient; and 0.05 part to 0.1 part of foam stabilizing ingredient; and the invention further discloses a preparation and application thereof. By adding the liquid regulator into the autoclaved aerated concrete, the effects of ultra-dispersion, high mud resistance, high foam stability, low shrinkage and performance enhancement can be achieved.

Micro-nano composite hollow structured nanometer material-modified high-durability concrete material and preparation method thereof

The present invention discloses a micro-nano composite hollow structured nanometer material-modified high-durability concrete material, and according to mass parts, its raw material formula is as follows: cobaltosic oxide, 1000-1500 parts; cement, 1000-1300 parts; dioctyl sebacate, 1000-1500 parts; water, 800-1200 parts; nanocarbon, 1200-1800 parts; nano calcium carbonate, 35-50 parts; sodium silicate, 10-20 parts; micro-nano structured calcium molybdate, 50-80 parts; dipentaerythritol, 60-90 parts; and dioctyl ester 30-60 parts. The present invention enables existing concrete to be improved effectively and stably in terms of shrinkage, cracking resistance and rapid hardening; the synthetic chemical functional material may lower a chloride ion diffusion coefficient of the concrete by more than 50%, cut down shrinkage by more than 30%, and reduce the cracking risk of concrete products by 50%.

Dimensionally stable geopolymer composition and method
10392307 · 2019-08-27 · ·

A method for making geopolymer cementitious binder compositions for cementitious products such as concrete, precast construction elements and panels, mortar, patching materials for road repairs and other repair materials, and the like is disclosed. The geopolymer cementitious compositions of some embodiments are made by mixing a synergistic mixture of thermally activated aluminosilicate mineral, calcium sulfoaluminate cement, a calcium sulfate and a chemical activator with water.

Concrete with volcanic ash and microsilica

A method of producing green concrete, and particularly to green concrete with Portland cement (C), natural basaltic volcanic ash pozzolan (VA), and microsilica (MS). The green concrete described herein is a high-performance green concrete composition that partially substitutes Portland Cement (C) and can further include fine aggregates (FA) and coarse aggregates (CA), water (W), and a super plasticizer (SP). The green concrete described herein can be cured at ambient temperature and can have a better compressive strength and durability properties, and high shrinkage resistance as compared to conventional concrete and, as such, can be used for high performance applications.

Compositions and methods for well cementing

The effectiveness of expansive cement systems may be diluted when, during a well cementing operation, commingling takes place between the cement slurry and a spacer fluid, a drilling fluid, or both. Incorporating expansive agents in the spacer fluid or drilling fluid may reduce or negate the loss of expansion at the cement slurry/spacer interface or the cement slurry/drilling fluid interface, thereby promoting zonal isolation throughout the cemented interval.

FIRE-RESISTANT GYPSUM BOARDS AND METHODS OF MAKING THEM
20240158299 · 2024-05-16 ·

The present disclosure relates generally to a method of producing a fire-resistant gypsum board comprising a gypsum core, the method comprising providing a calcium sulfate slurry comprising a silicone oil having a hydride content of no more than 0.01 equivalents of SiH per equivalent of silicon in an amount of 0.5 to 1.5 wt % of the mass of the gypsum core; allowing the calcium sulfate slurry to set; and drying the set gypsum material to provide the gypsum core. The disclosure also relates to a fire-resistant gypsum board comprising a gypsum core that shrinks by less than 6% by volume when heated to 850? C., wherein the gypsum core comprises a silicone oil having a hydride content of no more than 0.01 equivalents of SiH per equivalent of silicon, present in an amount in the range of 0.05 to 1.5 wt % based on the mass of the gypsum core.

Gypsum Panel Containing Additives for Improved Fire Resistance

The present invention is directed to a gypsum panel and a method of making such gypsum panel. For instance, the gypsum panel comprises a gypsum core and a first facing material and a second facing material sandwiching the gypsum core. The gypsum core includes gypsum, a thermal insulation additive, and a shrinkage reduction additive. The gypsum core includes 3 wt. % or less of vermiculite based on the weight of the gypsum in the gypsum core. The gypsum panel passes ASTM E119-20.

Cement-reduced construction composition

A cement-reduced construction composition comprises a) a cementitious binder comprising one or more calcium silicate mineral phases and one or more calcium aluminate mineral phases, and having a Blaine surface area of at least 3800 cm.sup.2/g; b) a fine material having a Dv90 of less than 200 ?m, selected from alkali-activatable binders, rock powders and inorganic pigments, or mixtures thereof; c) optionally, an extraneous aluminate source; d) a sulfate source; and e) a polyol. The composition contains a controlled amount of available aluminate, calculated as Al(OH).sub.4.sup.?, from the calcium aluminate mineral phases plus the optional extraneous aluminate source; and the molar ratio of total available aluminate to sulfate is 0.4 to 2.0. The construction composition further comprises f) an ettringite formation controller and g) a co-retarder. The cement-reduced construction composition is a reduced carbon footprint construction composition and exhibits high early strength, high final strength, sufficient open time, high durability, and reduced shrinkage compared to ordinary Portland cement based mixes.