An apparatus (100) for the production of a plaster slurry is described, the apparatus (100) comprising a mixer (102) for mixing at least plaster and water to form a plaster slurry, the mixer (102) comprising an outlet conduit (122), a foam generator (106) for mixing at least air, a foaming agent and water to produce a foam, the foam generator (106) in fluid communication with the mixer (102) via a fluid pathway (116) comprising a foam conduit (117); and a mass flow meter (124), wherein the mass flow meter (124) is configured to measure the density and mass flow rate of the foam within the foam conduit (117) or the plaster slurry within the outlet conduit (122). Additionally, a method of manufacturing a plaster slurry is described.

The present invention relates to a process for producing silica-based thermal insulation moulded body comprising at least 50% by weight of synthetic amorphous silica and not more than 50% by weight of natural silica with a specified particle size, thermal insulation moulded body obtainable by this process and the use thereof for thermal and/or acoustic insulation.

Manufacturing lightweight aggregate (LWA) by a sintering technique requires a delicate balance among three conditions: forming sufficient amount of molten liquid phase during sintering; reaching an appropriate viscosity for solid-liquid suspension; and emitting sufficient amount of gas that can be entrapped by the liquid phase to form pores. LWAs were made from low-calcium and high-calcium Waste Coal Combustion Ash (W-CCA) including fly ash and bottom ash. A mass fraction of at least 40% liquid phase for fly ash and 50% for bottom ash is required for a successful entrapment of emitted gaseous phases during sintering. Larger pores were observed in the microstructure of LWA samples made using high-calcium W-CCA in comparison to low-calcium W-CCA. This result was mainly attributed to the high-calcium samples forming liquid phases with lower viscosity values and emitting higher amounts of gaseous phase during sintering than did the low-calcium samples. The gaseous phase was generated by hematite reduction and anhydrite decomposition.

A roof tile containing fibers which satisfy the following requirements (1) to (3): (1) to have an average fiber diameter of 50 μm or less; (2) to have an aspect ratio of 50 to 2000; and (3) to have three or less buckled portions per fiber.

The present invention is directed to a reinforced building block made of autoclaved aerated concrete (AAC) comprising rebars formed essentially from A) at least one fibrous carrier and B) and a hardened composition formed from B1) at least one epoxy compound and B2) at least one diamine and/or polyamine in a stoichiometric ratio of the epoxy compound B1) to the diamine and/or polyamine component B2) of 0.8:1 to 2:1, as matrix material, and C) optionally further auxiliaries and additives and to methods of production thereof

Disclosed herein are a lightweight geopolymer foam with low thermal conductivity and a manufacturing method therefor in which coal bottom ash and fly ash are used together as materials for the geopolymer foam and silica fume is added to a mixed solution of an alkali activator and sodium hydroxide. The geopolymer foam can be utilized for improving insulation performance and safety for a structure constructed with eco-friendly cement.

The present disclosure relates to the building industry and in particular to a block for use in automated building construction. In one aspect, the block comprises a generally cuboid body having a top and a base, a length extending between a pair of opposed ends, and a width extending between a pair of opposed sides; the body including a plurality of hollow cores extending from said top to said base, and arranged in a row between said opposed ends; wherein each core has a rectilinear cross-sectional shape; and wherein the thickness of the block between each pair of adjacent cores is at least double the thickness of the block on all other sides of each core, so that the block is divisible into a plurality of substantially identical block portions, each portion including four walls of substantially uniform wall thickness about its core.

Aqueous compositions may be used preparing special concretes like aerated concrete or lightweight concrete. Such an aqueous composition for preparing such concretes, may combine water, a hydraulic binder, and an aggregate that is ground in the presence of a particular anionic polymer. The ground aggregate is selected from slag, fly ash, sand, and combinations thereof.

This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.

The present invention provides a composition for forming a lightweight, low shrinkage and hydrophobic cementitious matrix, and a method for preparing thereof. The present cementitious matrix formed by the composition is lightweight, hydrophobic (or water repelling) and with low shrinkage which is useful in building and construction industry as non-structural wall resistant to water, heat and sound entry. The present invention also provides a method of preparing the composition and the cementitious matrix formed from the composition.