C04B2111/52

Method for recycling mineral wool, a method for production of acoustical panel elements and such an acoustical panel element
11787741 · 2023-10-17 · ·

An acoustical geopolymer panel element includes a layer including a fibre component and a geopolymer binder made from a mixture including ground mineral wool, and an additional layer including mineral wool. The layer including a fibre component and a geopolymer binder has a density in the range of 20-400 kg/m.sup.3, a porosity in the range of 0.75-0.99 and a thickness in the range of 5-75 mm. The ground mineral wool may be ground glass or stone wool and the fibre component may be a wood fibre component, a polymer fibre component and/or a mineral wool component. Further, a geopolymer mixture is provided upon recycling mineral wool which is ground to powder and mixed with an alkali activator component. Additionally, a method for producing acoustical geopolymer panel elements includes grinding elements including mineral wool for provision of a powder component.

MAGNESIUM-BASED FLY ASH POROUS SOUND-ABSORBING MATERIAL WITH SURFACE HYDROPHOBICALLY MODIFIED AND PREPARATION METHOD THEREOF

A magnesium-based fly ash porous sound-absorbing material with a surface hydrophobically modified, and a preparation method thereof are provided. In the preparation method, a basic magnesium sulfate cement is adopted as a cementing agent and a fly ash is adopted as a mineral admixture to prepare a slurry; foaming is conducted through a physical foaming process in a foaming machine to obtain a foam; and the foam is mixed with the slurry, and a resulting mixture is poured and cured, and then subjected to a surface hydrophobic modification through vapor deposition to obtain the sound-absorbing material. The sound-absorbing material has a density of 251 kg/m.sup.3 to 306 kg/m.sup.3, a noise reduction coefficient (NRC) of 0.65 to 0.7, a compressive strength of 1.8 MPa to 2.2 MPa, and a water contact angle of 129° to 151°.

PROCESS FOR PRODUCING FOAMED CONCRETE

A process for producing foamed concrete includes introducing air pores into aqueous concrete compositions by one or more air pore formers and/or by introducing air. The aqueous concrete compositions are based on one or more foam stabilizers, one or more protective colloid-stabilized polymers of ethylenically unsaturated monomers in the form of aqueous dispersions or water-redispersible powders, 30% to 95% by weight of cement, based on the dry weight of the components for production of the concrete compositions, optionally one or more fillers, and optionally one or more additives.

METHODS AND SYSTEMS FOR 3D PRINTING OF REACTIVE VATERITE CEMENT
20230145402 · 2023-05-11 ·

Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.

COMPOSITION OF AN INSULATION MATERIAL AND A SOLID INSULATION MATERIAL IN ITSELF
20230382796 · 2023-11-30 · ·

The invention relates to an insulation material comprising expanded polystyrene (EPS) granules and a binding agent, the binding agent comprising water, cement and nanocellulose. The invention further relates to a kit comprising spatially separated components for production of an insulation material, a method for manufacturing a solid insulation material, and a solid insulation material in itself.

Compositions and systems for bidirectional energy transfer and thermally enhanced solar absorbers

The present invention provides a bidirectional energy-transfer system comprising: a thermally and/or electrically conductive concrete, disposed in a structural object; a location of energy supply or demand that is physically isolated from, but in thermodynamic and/or electromagnetic communication with, the thermally and/or electrically conductive concrete; and a means of transferring energy between the structural object and the location of energy supply or demand. The system can be a single node in a neural network. The thermally and/or electrically conductive concrete includes a conductive, shock-absorbing material, such as graphite. Preferred compositions are disclosed for the thermally and/or electrically conductive concrete. The bidirectional energy-transfer system may be present in a solar-energy collection system, a grade beam, an indoor radiant flooring system, a structural wall or ceiling, a bridge, a roadway, a driveway, a parking lot, a commercial aviation runway, a military runway, a grain silo, or pavers, for example.

POROUS BODY

A porous body including an inorganic fiber and an organic binder, wherein the average fiber diameter of the inorganic fiber is 2.0 μm or less, the amount of the inorganic fiber is 90% by mass or more, the amount of the organic binder is 0.5% by mass or more and 10% by mass or less, the organic binder contains an elastomer, and the bulk density of the porous body is 30 kg/m.sup.3 or less.

NOISE REDUCING MORTAR COMPOSITION

A mortar composition, in particular a leveling mortar composition, including: a) 10-50 wt. % of a hydraulic binder, b) 10-25 wt. % of lightweight aggregates, c) 30-50 wt. % of further aggregates which have a particle density that is higher than the particle density of the lightweight aggregates, d) 0.5-5 wt. % of a polymer.

OPEN-CELLED GYPSUM CORE, GYPSUM ACOUSTIC PANEL, AND METHOD FOR MAKING SAME
20220220039 · 2022-07-14 ·

An open cell set gypsum core includes an interlocking matrix of gypsum having air voids distributed therein. The air voids define cells having cell walls formed by the interlocking matrix. The interlocking matrix further includes channels distributed therein. The channels interconnect the air voids and comprise openings in the cell walls.

COATED NONWOVEN MAT WITH TUNED PERFORMANCE PROPERTIES

A coated nonwoven mat includes a nonwoven base layer and a coating layer. The nonwoven base layer is formed from a plurality of fibers held together by a binder and includes a first surface and a second surface. The coating layer includes a coating composition comprising a binder component, a filler, and one or more performance modifiers. The coated nonwoven mat has an average Gurley porosity of at least 10 seconds and an average hydrostatic head performance of at least 10 mbar.