A curable binder composition includes: a) at least one organic binder selected from the group made of a1) epoxy resins and curing agents for epoxy resins and a2) polyisocyanates and polyols, and b) at least 50% by weight of slag based on 100% by weight of the binder composition.

A method and composition are provided for backfilling the annular gap created as a tunnel boring machine advances through the ground. The fill material is comprised of two components that are combined and mixed together just prior to entering the annular gap. The first component is non-cement slurry consisting of a fluidized bed combustion ash such as coal ash. The second component consists of an alkali silicate such as sodium silicate. Additionally, ordinary Portland cement and/or metakaolin can be added to the grout composition.

A method of forming a lightweight polished concrete and the resulting composition. Calcium sulfoaluminate (CSA) cement and specialized grout may be added to an amount of water in a mixer. The CSA cement, specialized grout, and water may be blended to a smooth consistency. Lightweight aggregates (LWA) may be added to the blended CSA cement, specialized grout, and water to form a mixture. The mixture may be poured over a fiberglass rebar, vibrated, screeded, and allowed to set. The set mixture may be smoothed with float blades. The smoothed mixture may be hardened with metal blades, such that the hardened mixture becomes reflective. A concrete densifier may be applied to the hardened mixture to form the lightweight polished concrete. Optionally, one or more saw cuts may be formed in the lightweight polished concrete and a coating to may be applied to fill the one or more saw cuts.

A method of forming a lightweight concrete block and the resulting structure. Calcium sulfoaluminate (CSA) cement and specialized grout maybe added to an amount of water in a mixer. The CSA cement, specialized grout, and water may be blended to a smooth consistency. Lightweight aggregates (LWA) maybe added to form a mixture. The mixture may be poured into a mold, allowed the mixture to cure, and removed from the mold to form the lightweight concrete block. The lightweight concrete block may have a first side and a second side joined by a plurality of interposing walls, the interposing walls defining one or more inner cavities and one or more outer cavities. The lightweight concrete block may have features that allow for the insertion of fiberglass rebar to aide in stacking and filling to form a wall.

A method of forming a lightweight concrete comprising lightweight aggregates (LWA) made from recycled materials and the resulting composition. The lightweight concrete may be formed by adding calcium sulfoaluminate (CSA) cement and a specialized grout to an amount of water in a mixer, wherein a ratio of the water to the CSA cement is 1 quart to every 10 lbs of CSA cement. The CSA cement, specialized grout, and water may be blended to a smooth consistency. LWA may be added to the blended CSA cement, specialized grout, and water, wherein a ratio of the CSA cement to LWA is 60/40 by weight. The mixture of LWA, CSA cement, specialized grout, and water may be poured over a fiberglass rebar. The mixture may be allowed to cure and before being densified with a lithium densifier.

A multi-component composition comprising a first component including water, and a second component including at least one hydraulic binder, wherein the multi-component composition includes a copolymer CP, wherein the copolymer is a vinyl versatate copolymer CPA, and/or a copolymer based on styrene and (meth) acrylic acid esters CPB. The amount of hydraulic binder, based on the total weight of the multi-component composition, is from 25-65 weight-%. The multi-component composition is especially suitable as a flooring material for industrial floors and car parks.

The invention relates to a multi-component composition for the manufacture of polyurethane/urea cementitious hybrid system, comprising at least one isocyanate component selected from the group consisting of monoisocyanate, polyisocyanate and NCO terminated prepolymer, at least one polyol, water, catalyst, at least one acidic additive, and hydraulic binder, wherein the acidic additive is at least one selected from the group consisting of Lewis acids, acid precursors and acidic buffers and is in an amount of 0.01 to 3 wt %, based on the total weight of the composition, to the preparation thereof, and to the use of the composition for the preparation of a flooring, waterproofing, screed, grouting, primer, wall paint, roofing or coating in construction applications.

A two-component polyurethane composition including a polyol component and a polyisocyanate component, wherein the polyol component comprises at least one polyester polyol A1 based on dimer fatty acids and/or dimer fatty alcohols having an OH number of 65-350 mg KOH/g, at least one polybutadiene polyol A2 and at least one alkoxylated alkylenediamine A3. The polyurethane composition has high strength and only a minor dependence of the mechanical properties, especially strength, on temperature, especially in the range from −40° C. to +100° C.

An epoxy grout composition for marine repairs contains: a liquid epoxy resin comprising up to 15 wt. % benzyl alcohol and having a viscosity of 220 to 1100 cps; a liquid hardener comprising up to 25% benzyl alcohol and having a viscosity of 50 to 85 cps and, wherein the total benzyl alcohol content of the combined resin and hardener ranges from 1 to 12 wt. %; and preferably, a particulate inorganic filler comprising 10 to 50 wt. % of particles under 150 μm and 50 to 90 wt. % of particles between 150 μm and 1.18 mm. The composition is particularly suitable for placement in the annular space between a marine structure and a fiberglass composite jacket. The composition may be provided in kit form, with premeasured containers of resin, hardener, and filler. A related method is also disclosed.

A method and sealant to seal microcracks as small as 50 μm by causing methyl methacrylate combined with one or more nanoparticles to flow into the microcrack to be sealed.