C04B2111/74

MORTAR OR CONCRETE MATERIAL CONTAINING METALLIC MINERAL EXTRACTION RESIDUES AND METHOD FOR PRODUCING SAME

The present invention relates to a mortar or concrete material comprising cement, water, fine aggregate and coarse aggregate, wherein the fine aggregate is partially replaced by metallic mineral extraction residues (MMERs) not subjected to thermal treatment, with a pH of less than 7, with a particle size of less than 4 mm, and partially stabilised with limestone material that comprises at least 60% calcite with a particle size of less than 63 μm. The present invention also relates to the method for preparing said material and the use thereof to prepare construction materials.

READY-MIX CONCRETE PRODUCTION UTILIZING CARBON CAPTURE AND RELATED SYSTEMS
20210179491 · 2021-06-17 · ·

An illustrative method for CO2 sequestration may include the step of sequestering at least a portion of a CO2 gas emitted during operation of the ready-mix concrete production system in (i) a ready-mix concrete produced by the read-mix concrete production system, and/or (ii) calcium carbonate formed by processing water used during operation of the ready-mix concrete production and delivery system.

Underwater non-dispersible quick-setting and rapid-hardening cement-based composite material and preparation method and application thereof
11008251 · 2021-05-18 ·

The present invention belongs to the field of composite materials, particularly to an underwater non-dispersible quick-setting and rapid-hardening cement-based composite material and the preparation method and application thereof. The material consists of the following raw materials in percentage by weight: 32%-34% of silicate cement, 8.8%-9% of calcium aluminate, 5%-7% of magnesium oxide, 0.5%-2% of sulfur trioxide, 0.2%-0.3% of polycarboxylate high performance water-reducing agent, 0.3%-0.7% of flocculant, 0.05%-0.2% of setting accelerator, 0.05%-0.2% of air-entraining agent, 0.05%-0.3% of rust inhibitor, 26%-31% of fine aggregate, 13%-18% of coarse aggregate, and 8.4%-8.5% of water. The material can be used for rapid repair of cement buildings in water conservancy projects, the repair material can be quickly set and the initial strength can be guaranteed.

EPOXY RESIN COMPOSITION FOR UNDERWATER GROUTING
20210078903 · 2021-03-18 · ·

A curable epoxy resin compositions containing at least one epoxy resin having on average more than one epoxide group per molecule, at least one inorganic filler, at least one hydraulic binder, and at least one polycarboxylate ether, wherein the inorganic filler has silica with an amount of between 45 and 65 wt.-%, based on the total curable epoxy resin composition, and the amount of the polycarboxylate ether is between 0.01 and 0.03 wt.-%, based on the total curable epoxy resin composition. Further, a multi-component systems for producing the epoxy resin compositions, cured epoxy resins, and methods for repairing or reinforcing a pile or column.

LOW DENSITY SYNTACTIC FOAMS VIA MATERIAL EXTRUSION ADDITIVE MANUFACTURING
20210047490 · 2021-02-18 ·

An ink formulation for additive manufacturing of low density syntactic foams is described. The ink formulation can include a thermoset resin, a curing agent suitable for use with the thermoset resin, a plurality of hollow spheres, such as glass microballoons, one or more solvents, and one or more non-hollow, viscosity modifying filler. Also described are a method of preparing the ink formulation, a method of preparing three-dimensional objects comprising low density syntactic foams, and the three-dimensional objects prepared thereby.

Water Swellable Cement Sheath on Demand, with Sensing Capability
20210079287 · 2021-03-18 ·

A method of sealing propagating cracks in a sensor-laden cement sheath comprising the steps of monitoring an electrical resistivity of the sensor-laden cement sheath to produce a measured value, wherein the sensor-laden cement sheath comprises a conductive sensor, an on-demand expanding agent, and a cement, activating a heat source when the measured value of the electrical resistivity is greater than an activation threshold, increasing a temperature of the sensor-laden cement sheath with the heat source to an activation temperature, wherein the activation temperature is operable to initiate a reaction between the on-demand expanding agent and water, wherein the activation temperature is greater than a formation temperature, reacting the on-demand expanding agent with water to produce a swelled agent, wherein the swelled agent occupies a greater volume than the on-demand expanding agent, and sealing the propagating cracks in the sensor-laden cement sheath with the swelled agent.

Self-repairing cement polymer composites and processes of making and using same

Examples of novel self-repairing cement-polymer composites and processes of making and using are detailed that address various problems in prior art cements. These matrices, compositions and materials that are more mechanically robust, thermally stable and chemically resistant and demonstrate better bonding to various structures and materials, than other self-healing cements known in the prior art. When in place under preselected conditions (the formulation of the slurry can be modified for optimal effectiveness under various conditions) the organic, cross linking and cement forming portions within the slurry form interconnecting chemical bonds and cures to form a self-repairing and self-re-adhering cement polymer composite matrix in the receiving location.

Methods and system for forming reclamation structures

A method of forming a structure includes a) excavating a material; b) homogenizing the material; c) ensuring aluminosilicate levels in the material; d) increasing alkaline levels of the material; e) foaming the material; and f) injecting the material onto a surface, wherein the material forms into a foam-like structure when injected.

Composition for Activating Super Sulfated Cement
20240018059 · 2024-01-18 ·

The invention relates to a composition for activating a super sulfated cement (SSC), the composition comprising calcium sulfoaluminate (CSA) and/or calcium aluminate (CA) or a composition of both and calcium hydroxide (CH) wherein the composition comprises 65 wt. % to 85 wt. % CSA and/or CA and 15 wt. % to 35 wt. % CH and to a super sulfated cement comprising blast furnace slag, a calcium sulfate component and the composition for activating the super sulfated cement and concrete made from the super sulfated cement and predetermined aggregates.

Deposition of clay structures

A method of printing includes mixing a clay mixture with an alkaline agent to form a printable mixture; forming pellets from the printable mixture; ejecting the pellets from a print head onto a printing surface; and curing the pellets.