A construction product described herein includes a fiber core that includes a plurality of entangled glass fibers. The fiber core also includes a binder that bonds the plurality of entangled glass fibers together and an Aerogel material that is homogenously or uniformly disposed within the fiber core. In some instances, the fiber core includes between 40 and 80 weight percent of the Aerogel material. The construction product has an R-value of at least 6.5 per inch, a flame spread index of no greater than 5, and a smoke development index of no greater than 20 as measured according to the ASTM E-84 tunnel test.

The present invention relates to advanced multi-functional asbestos-free thermal insulating materials utilizing appropriate matrixes comprising nano thermal insulating precursor powder predominantly comprising calcium silicate and calcium magnesium silicate prepared from marble waste powder, rice husk and calcium hexametaphosphate; crushed silica fiberglass and a supporting matrix.

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from .sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

A process for producing a mineral foam having water repellent properties includes a) separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water, at least one water repellent agent different from organosilicon compound, and Portland cement and the aqueous foam includes a co-stabiliser; b) contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; and c) casting the slurry of foamed cement and leave the slurry of foamed cement to set.

A precipitated silica suitable for thermal insulation applications and a process for its manufacture.

A process for the production of a mineral foam includes (i) separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water and Portland cement; (ii) contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; (iii) adding a magnesium salt source before, during or after step (ii); and (iv) casting the slurry of foamed cement and leave it to set.

A heat sink vessel is disclosed herein. The heat sink vessel includes a body and one or more heating media. The body defines an inner volume. The body includes an upper portion, a middle portion, and a lower portion. The upper portion has a conical entrance for incoming flow of fluid. The middle portion has a first side and a second side. The middle portion interfaces with the upper portion of the first side. The lower portion interfaces with the middle portion on the second side. The lower portion includes an inverted perforated conical liner and a perforated plate. The inverted perforated conical liner and the perforated plate control the flow of fluid exiting the vessel. The one or more heating media is disposed in the inner volume. The one or more heating media is configured to store heat during processing.

A dry construction composition that is easily wet-sprayed by a screw pump to form an insulating and mechanically resistant material after hardening comprises: at least one binder that includes at least one primary binder comprising lime and/or at least one source of alumina and/or at least one source of calcium sulfate, at least one water retention agent, and preferably at least one surfactant; and at least one plant-based bio-based filler based on sunflower stalk and/or corn stalk and/or rape stalk, having a Bulk Density (BD) in kg/m.sup.3 that is less than 110. The ratio of the binder to the filler is between 2 and 9 in liters/kg. The composition can be mixed with water in a ratio of water/binder that is greater than or equal to 0.8 to form a wet composition. The wet composition can be sprayed onto a horizontal or vertical substrate or molded to a desired shape.

A method of making a structural lightweight and thermal insulating concrete is described. The concrete has a coarse aggregate partly replaced by recycled plastic pieces. This enables the concrete to maintain a high compressive strength, low thermal conductivity, and low weight, while providing a use for waste plastic. The waste plastic pieces may comprise polyethylene in the form of flakes, fibers, or granules. Due to its low unit weight, adequate compressive strength and high thermal resistance the developed concrete can be used as a structural lightweight and thermal insulating concrete. The use of this concrete leads to economic and environmental benefits.

A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.