The present technology is directed to igniter pellets for use with an expendable countermeasure flare assembly with an igniter assembly with a pellet receptacle. An igniter pellet of one or more embodiments has a moisture insensitive first layer formed by a first composition comprising a mixture of a fuel material that includes Boron, an oxidizer material that includes Bismuth Oxide and/or Potassium Perchlorate, and a granular matrix binder holding the fuel material and the oxidizer material together. A second layer is formed by a second composition that has a fuel material that includes Magnesium, an oxidizer that includes Polytetrafluoroethylene, and a binder material that includes a fluoropolymer elastomer. The second layer is contained in the pellet receptacle and covered by the first layer, so that the second layer is isolated and protected from ambient moisture by the moisture insensitive first layer.

The invention is an article of manufacture, a composition of matter and an in-situ process for making non-hygroscopic ammonium nitrate prills. The non-hygroscopic prills are formed from dried prills of ammonium nitrate, in reaction vessel having an inert gas atmosphere and a nonpolar reaction diluent. A shell is formed in situ by reacting a first reactant with a second reactant in the presence of the AN prills en masse. The prills, en masse, are individually sealed in the shell made of a highly crosslinked polymeric material. The material is a reaction product of a diglycidyl hydantoin and a polyoxypropylene-triamine.

The present invention relates to a manufactured graphene/metal or metalloid core-shell composite and manufacturing method thereof. The method comprising: using a modified graphene oxide as a base, then performing concentration and steam drying followed by organic solvent replacement to obtain a modified graphene oxide organic solvent; using a liquid-phase self-assembly method to coat the modified graphene oxide onto a surface of the metal or metalloid to form a graphene/metal or metalloid coated particle solution, then filtering and drying to obtain the graphene metal/metalloid core-shell composite. The method improves upon a conventional organic and inorganic material coating technique, and reduces an impact of a water-based solvent and high temperature on a highly reactive metal and metalloid, thereby expanding the feasibility of the coating technique and addressing a barrier of applicability of graphene and reactive metal or metalloid in the field of energetic materials.

A concealed amalgamated neutralizer covertly combines neutralizer material comprised of various combinations of inert materials such as calcium carbonate or silicates with common explosive material for the prevention of malicious use of the explosive material in improvised explosive devices. The concealed amalgamated neutralizer device may vary in shape, size, and color and is therefore adaptable to varying methods of containment typified by common pyrotechnic products. The neutralizer material mimics the explosive material of the pyrotechnic products without detection. Upon disassembly of a concealed amalgamated neutralizer device, the neutralizer material is mixed with and neutralizes the explosive material rendering the explosive material useless as a component for an improvised explosive device. A biodegradable container is also provided for the amalgamated neutralizer and the explosive material.

A nanoenergetic material composite having a remote ignition characteristic by a high-power pulsed laser beam is prepared by adding various contents of multiwalled carbon nanotubes (MWCNTs) to a nanoenergetic composite material (nEM) to enable remote ignition by a high-power laser beam. The nanoenergetic material composite is a MWCNT/nEM composite powder prepared by adding multiwalled carbon nanotubes to the nanoenergetic material, which is a mixture of fuel material nanoparticles and metal oxidizer nanoparticles, wherein the multiwalled carbon nanotubes enhance a combustion rate of the MWCNT/nEM composite powder by delivering thermal energy upon remote optical ignition by the high-power pulsed laser beam.

The present invention relates to the field of coatings on high-energy materials, devices or products that comprise the coated high-energy materials, functional coating materials and methods for producing and using the same. In particular, the present invention relates to energetic materials having initiated release coatings to improve the performance and shelf-life of the devices, products and/or raw materials, suitable for use as energetics or propellants for munitions, rockets, pyrotechnics, flares or other devices or components.

The invention is directed to a radiation curable energetic composition, to a method of forming a three-dimensional energetic object, to a three-dimensional energetic object, and to uses of the radiation curable energetic composition. The radiation curable energetic composition of the invention comprises (a) one or more polymerisable components, (b) one or more polymerisation photoinitiators, and (c) one or more energetic components.

A process for mixing two materials using acoustic energy. A first material and a second material are placed within a mixing vessel and acoustic energy is transferred to the vessel. The first material has a plurality of particles with porosity and the second material may or may not be a polymeric liquid. The acoustic energy mixes the first material and the second material, the second material coats the first material, and shear forces are created that force the second material into at least a portion of the porosity of the first material.

For production of a propellant charge powder, especially for medium and large calibers, in a process in which the solid is incorporated together with a liquid in a mixing and drying process into the channels of a granular green material and compacted therein to form a plug, the solid, under otherwise identical process conditions, is set within a setting range of >0-0.5% by weight based on the weight of the granular green material. For more significant lowering of the maximum pressure within an upper temperature range and for more significant raising of the maximum pressure within a lower temperature range of the application temperature range, an increased amount of solid is used. The solid is a substance whose melting point is at least 10 C., especially 20 C., above a maximum use temperature of the propellant charge powder and which is inert toward the granular green material. Since the plug consists virtually exclusively of inert material, a high ballistic stability is achieved.

A method of manufacturing a press polymer-bonded explosive, in which a polymer emulsion is used to maximize the efficiency of a process, and a press polymer-bonded explosive manufactured using the same. The method includes a polymer-emulsion-manufacturing step of mixing a monomer of a polymer binder and an emulsifier with a process water and then adding an initiator to thus manufacture a polymer emulsion using a polymerization reaction, a slurry-manufacturing step of mixing a raw material including an explosive and an emulsion breaker with fresh process water to thus manufacture a slurry, an agglomerated-particle-forming step of adding the manufactured polymer emulsion to the manufactured slurry to thus form agglomerated particles in which a surface of the raw material is coated with the polymer binder, and an agglomerated-particle-obtaining step of collecting the agglomerated particles using filtration and drying the collected agglomerated particles.