An igniter composition has (i) a source of copper selected from basic copper nitrate, copper oxide, copper hydroxide, and/or copper complex of guanylurea nitrate, (ii) one or more oxidizers, (iii) a binder selected from guanidine nitrate and/or guanylurea nitrate, and (iv) an inorganic fuel comprising an elemental metal or metal hydride selected from the group consisting of: titanium, silicon, aluminum, magnesium, iron, and combinations thereof. The igniter composition may be substantially free of boron or contain minimal amounts of boron. A minimum flame temperature at combustion (T.sub.c) of about 2300K (2,027 C.). Such a mixture may be spray dried to form a powder that is compacted to form a solid igniter composition, such as a pellet or grain. The mixture that is spray dried may have a heat of explosion (HEX) of about 1,000 calories per gram (cal/g). Inorganic fuel can then be added to the spray-dried powder.

An igniter composition has (i) a source of copper selected from basic copper nitrate, copper oxide, copper hydroxide, and/or copper complex of guanylurea nitrate, (ii) one or more oxidizers, (iii) a binder selected from guanidine nitrate and/or guanylurea nitrate, and (iv) an inorganic fuel comprising an elemental metal or metal hydride selected from the group consisting of: titanium, silicon, aluminum, magnesium, iron, and combinations thereof. The igniter composition may be substantially free of boron or contain minimal amounts of boron. A minimum flame temperature at combustion (T.sub.c) of about 2300K (2,027 C.). Such a mixture may be spray dried to form a powder that is compacted to form a solid igniter composition, such as a pellet or grain. The mixture that is spray dried may have a heat of explosion (HEX) of about 1,000 calories per gram (cal/g). Inorganic fuel can then be added to the spray-dried powder.

A setting tool for deploying a downhole tool within a wellbore is described herein. The setting tool uses an in situ non-explosive gas-generating power source to generate high-pressure gas, which drives a mechanical linkage to actuate the deployment of the downhole tool. According to certain embodiments the non-explosive gas-generating setting tool contains no hydraulic stages and may contain only a single piston. The setting tool may be fitted to provide different stroke lengths and can provide usable power over a greater percentage of its stroke length, compared to setting tools using explosive/pyrotechnic power sources. Methods of using a non-explosive gas-generating setting tool to deploy a downhole tool within a wellbore are also disclosed.

A setting tool for deploying a downhole tool within a wellbore is described herein. The setting tool uses an in situ non-explosive gas-generating power source to generate high-pressure gas, which drives a mechanical linkage to actuate the deployment of the downhole tool. According to certain embodiments the non-explosive gas-generating setting tool contains no hydraulic stages and may contain only a single piston. The setting tool may be fitted to provide different stroke lengths and can provide usable power over a greater percentage of its stroke length, compared to setting tools using explosive/pyrotechnic power sources. Methods of using a non-explosive gas-generating setting tool to deploy a downhole tool within a wellbore are also disclosed.

An energetic composition and a method of unzipping polymer binders are disclosed, which includes localizing a heat feedback just near the reaction front by unzipping polymer binders employed to a nanothermite. The energetic composition includes an unzipping polymer binder employed to high load fuel and oxidizer particles.

An energetic composition and a method of unzipping polymer binders are disclosed, which includes localizing a heat feedback just near the reaction front by unzipping polymer binders employed to a nanothermite. The energetic composition includes an unzipping polymer binder employed to high load fuel and oxidizer particles.

A metal magnalium thermite pellet for creating heated gas is presented. The metal magnalium thermite pellet is insertable into a cutting apparatus and/or a high power igniter that releasably secures to the cutting apparatus. The cutting apparatus for radially projecting a flow of heated gas to cut from an internal surface through an external surface of a conduit for oil, gas, mining, and underwater pressure sealed tool applications. The metal magnalium thermite pellet comprises a metal magnalium thermite composition consisting of between 1 to 44 percent magnalium alloy, between 1 to 44 percent aluminum, between 40 to 60 percent iron oxide, and between 10 to 20 percent polytetrafluoroethylene.

A metal magnalium thermite pellet for creating heated gas is presented. The metal magnalium thermite pellet is insertable into a cutting apparatus and/or a high power igniter that releasably secures to the cutting apparatus. The cutting apparatus for radially projecting a flow of heated gas to cut from an internal surface through an external surface of a conduit for oil, gas, mining, and underwater pressure sealed tool applications. The metal magnalium thermite pellet comprises a metal magnalium thermite composition consisting of between 1 to 44 percent magnalium alloy, between 1 to 44 percent aluminum, between 40 to 60 percent iron oxide, and between 10 to 20 percent polytetrafluoroethylene.

A multispectral smoke obscurant composition effective in reducing transmittance in the visual, infrared, and ultraviolet regions of the electromagnetic spectrum, comprising at least one metal organic framework (MOF), at least one fuel, at least one oxidizer, and optionally one or more additives selected from the group consisting of binders, coolants, and accelerants. The MOF or MOF composite is present from about 10 to 90 weight percent of the smoke obscurant composition, while the fuel and the oxidizer in combination comprise about at least 10 weight percent of the smoke obscurant composition.

A multispectral smoke obscurant composition effective in reducing transmittance in the visual, infrared, and ultraviolet regions of the electromagnetic spectrum, comprising at least one metal organic framework (MOF), at least one fuel, at least one oxidizer, and optionally one or more additives selected from the group consisting of binders, coolants, and accelerants. The MOF or MOF composite is present from about 10 to 90 weight percent of the smoke obscurant composition, while the fuel and the oxidizer in combination comprise about at least 10 weight percent of the smoke obscurant composition.