There is provided a composition and method of deposing an initiatory composition, said composition, comprising a: (i) a nanothermite suspension of a metal(M)oxide and a metal (M′) in a solvent, wherein the average particle size of the metal(M)oxide and a metal (M′) is less than 1000 nm, provided that (M)≠(M′), (ii) wherein said nanothermite suspension comprises a charging reagent comprising a reagent capable of forming a stable complex with each of the metal(M)oxide and the metal (M′), to from a metal(M)oxide complex, and a metal (M′) complex that have the same electrostatic charge, such that said metal(M)oxide complex and a metal (M′) complex repel each other in said suspension, wherein the admixture of the binder, nanothermite suspension charging reagent, has been caused to be mixed under Resonant Acoustic Mixing to provide a stable suspension of a nanothermite complex

There is provided a composition and method of deposing an initiatory composition, said composition, comprising a: (i) a nanothermite suspension of a metal(M)oxide and a metal (M′) in a solvent, wherein the average particle size of the metal(M)oxide and a metal (M′) is less than 1000 nm, provided that (M)≠(M′), (ii) wherein said nanothermite suspension comprises a charging reagent comprising a reagent capable of forming a stable complex with each of the metal(M)oxide and the metal (M′), to from a metal(M)oxide complex, and a metal (M′) complex that have the same electrostatic charge, such that said metal(M)oxide complex and a metal (M′) complex repel each other in said suspension, wherein the admixture of the binder, nanothermite suspension charging reagent, has been caused to be mixed under Resonant Acoustic Mixing to provide a stable suspension of a nanothermite complex

An explosive composition, an insensitive munition with a metal eutectic binder, and a method include using a metal eutectic binder with metal coated explosive particles. The metal eutectic binder concept represents novel melt-cast solid mixtures having explosives such as RDX (cyclonite) or HMX (octogen) distributed in an alloy including, for example, eutectic bismuth (Bi)/tin (Sn). Eutectic alloys are particularly considered to provide a melting point of the mixture below the exothermic point of the explosive so that vented munitions disarm by melting without exploding in the event of fire or other elevated heating. Particularly novel is the pre-coating of crystals of explosive (RDX/HMX) with a metal to promote wetting and bonding during melt fabrication of the final mixture. Copper, aluminum, and other metals are considered for use as coating.

Flares with consumable weights connected to a forward end of the grain of the flare are disclosed. Also disclosed are consumable weight components for flares. The consumable weight components include a metal material within a matrix. Also disclosed are methods for fabricating a flare and methods for using a flare. Use of the consumable weights in the flares may reduce the amount of debris falling to ground.

Flares with consumable weights connected to a forward end of the grain of the flare are disclosed. Also disclosed are consumable weight components for flares. The consumable weight components include a metal material within a matrix. Also disclosed are methods for fabricating a flare and methods for using a flare. Use of the consumable weights in the flares may reduce the amount of debris falling to ground.

An in-situ process for synthesizing highly pyrophoric foam materials using metal and carbon precursors wherein the precursors serve as foaming and activating agents to disperse and lock nano-sized metal particles within a rigid porous carbon matrix. The resulting carbon matrix is also pyrophoric.

An in-situ process for synthesizing highly pyrophoric foam materials using metal and carbon precursors wherein the precursors serve as foaming and activating agents to disperse and lock nano-sized metal particles within a rigid porous carbon matrix. The resulting carbon matrix is also pyrophoric.

A composite reactive material for use in a munition is disclosed. The composite reactive material comprises a metal lattice structure having interstitial spaces and a powder in the interstitial spaces. The powder comprises at least one metal powder and/or at least one halogen-containing polymer powder.

A composite reactive material for use in a munition is disclosed. The composite reactive material comprises a metal lattice structure having interstitial spaces and a powder in the interstitial spaces. The powder comprises at least one metal powder and/or at least one halogen-containing polymer powder.

The invention is directed to a nitrogen gas generator comprising a housing having two ends, ignition means at one end of the housing and a gas outflow opening at the other end of the housing, a volume of a filter at the outflow opening, a volume of solid propellant comprising sodium azide, a binder, a coolant and between 1 and 10 wt % of iron (III) oxide. Between the ignition means and the volume of solid propellant an active layer is present. The active layer comprises between 60 and 90 wt % of sodium azide, between 1 and 15 wt % of a binder, between 0.1 and 10 wt % of a coolant and between 5 and 30 wt % of iron (III) oxide. The content of iron (III) oxide in the active layer is higher than the content of iron(III)oxide in the solid propellant.