A high energy explosive having reduced shock sensitivity for tactical weapon platforms to increase the safety margins to the warfighter if the weapon became involved in an unplanned event on the battlefield. The high energy explosive having a reduced crystalline particle size below about 30 microns, preferably 10 microns, and coated with a thermoplastic elastomer, which is capable of being compressed into a warhead configuration and attached to a weapon. The high energy explosive having a greater than 25% reduction in shock sensitivity compared to the same crystalline energetic material without undergoing size reduction prior to being coated.

A solid rocket propellant grain having rocket propellant and a membrane in contact with the rocket propellant. The membrane includes a highly heat conductive pattern which affects the propellant burning rate through localized conductive heat transfer from the combustion zone and into the uncombusted propellant. Different geometries for the thermally conductive pattern produce different combustion results.

A solid rocket propellant grain having rocket propellant and a membrane in contact with the rocket propellant. The membrane includes a highly heat conductive pattern which affects the propellant burning rate through localized conductive heat transfer from the combustion zone and into the uncombusted propellant. Different geometries for the thermally conductive pattern produce different combustion results.

An energetic nanocomposite includes fuel nanoparticles and oxidizer nanoparticles covalently bonded to negatively charged functionalized graphene sheets. A preferred example includes Al fuel nanoparticles and Bi.sub.2O.sub.3 nanoparticles. A preferred method of formation mixes a solution of positively charged fuel nanoparticles, positively charged oxidizer nanoparticles, and negatively charged functionalized graphene sheets having functional groups to bond with the positively charged fuel nanoparticles and positively charged oxidizer nanoparticles. Self-assembly of the energetic nanocomposite is permitted over a predetermined time via the attraction and aggregation of the positively charged fuel nanoparticles positively charged oxidizer nanoparticles and negatively charged functionalized graphene sheets. Additional methods and nanocomposites include unfunctionalized graphene sheets, which can be commercial grade sheets.

An energetic nanocomposite includes fuel nanoparticles and oxidizer nanoparticles covalently bonded to negatively charged functionalized graphene sheets. A preferred example includes Al fuel nanoparticles and Bi.sub.2O.sub.3 nanoparticles. A preferred method of formation mixes a solution of positively charged fuel nanoparticles, positively charged oxidizer nanoparticles, and negatively charged functionalized graphene sheets having functional groups to bond with the positively charged fuel nanoparticles and positively charged oxidizer nanoparticles. Self-assembly of the energetic nanocomposite is permitted over a predetermined time via the attraction and aggregation of the positively charged fuel nanoparticles positively charged oxidizer nanoparticles and negatively charged functionalized graphene sheets. Additional methods and nanocomposites include unfunctionalized graphene sheets, which can be commercial grade sheets.

An engineered composite system designed to be passive or inert under one set of conditions, but becomes active when exposed to a second set of conditions. This system can include a dissolving or disintegrating core, and a surface coating that has higher strength or which only dissolves under certain temperature and pH conditions, or in selected fluids. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties, but which can be stored and used for long periods of time without degradation.

An engineered composite system designed to be passive or inert under one set of conditions, but becomes active when exposed to a second set of conditions. This system can include a dissolving or disintegrating core, and a surface coating that has higher strength or which only dissolves under certain temperature and pH conditions, or in selected fluids. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties, but which can be stored and used for long periods of time without degradation.

A process for mixing two materials using acoustic energy. A first material and a second material are placed within a mixing vessel and acoustic energy is transferred to the vessel. The first material has a plurality of particles with porosity and the second material may or may not be a polymeric liquid. The acoustic energy mixes the first material and the second material, the second material coats the first material, and shear forces are created that force the second material into at least a portion of the porosity of the first material.

An engineered composite system designed to be passive or inert under one set of conditions, but becomes active when exposed to a second set of conditions. This system can include a dissolving or disintegrating core, and a surface coating that has higher strength or which only dissolves under certain temperature and pH conditions, or in selected fluids. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties, but which can be stored and used for long periods of time without degradation.

An engineered composite system designed to be passive or inert under one set of conditions, but becomes active when exposed to a second set of conditions. This system can include a dissolving or disintegrating core, and a surface coating that has higher strength or which only dissolves under certain temperature and pH conditions, or in selected fluids. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties, but which can be stored and used for long periods of time without degradation.