The present disclosure provides oxidative coupling of methane (OCM) systems for small scale and world scale production of olefins. An OCM system may comprise an OCM subsystem that generates a product stream comprising C.sub.2+ compounds and non-C.sub.2+ impurities from methane and an oxidizing agent. At least one separations subsystem downstream of, and fluidically coupled to, the OCM subsystem can be used to separate the non-C.sub.2+ impurities from the C.sub.2+ compounds. A methanation subsystem downstream and fluidically coupled to the OCM subsystem can be used to react H.sub.2 with CO and/or CO.sub.2 in the non-C.sub.2+ impurities to generate methane, which can be recycled to the OCM subsystem. The OCM system can be integrated in a non-OCM system, such as a natural gas liquids system or an existing ethylene cracker.

The present disclosure provides oxidative coupling of methane (OCM) systems for small scale and world scale production of olefins. An OCM system may comprise an OCM subsystem that generates a product stream comprising C.sub.2+ compounds and non-C.sub.2+ impurities from methane and an oxidizing agent. At least one separations subsystem downstream of, and fluidically coupled to, the OCM subsystem can be used to separate the non-C.sub.2+ impurities from the C.sub.2+ compounds. A methanation subsystem downstream and fluidically coupled to the OCM subsystem can be used to react H.sub.2 with CO and/or CO.sub.2 in the non-C.sub.2+ impurities to generate methane, which can be recycled to the OCM subsystem. The OCM system can be integrated in a non-OCM system, such as a natural gas liquids system or an existing ethylene cracker.

The invention relates to catalysts and their use in processes for dehydrocyclization of light paraffinic hydrocarbon feedstock to higher-value hydrocarbon, such as aromatic hydrocarbon, to dehydrocyclization catalysts useful in such processes, and to the methods of making such catalysts. One of more of the dehydrocyclization catalysts comprising a crystalline aluminosilicate zeolite having a constraint index of less than or equal to about 12, at least one Group 3 to Group 13 metal of the IUPAC Periodic Table and phosphorous.

The invention relates to catalysts and their use in processes for dehydrocyclization of light paraffinic hydrocarbon feedstock to higher-value hydrocarbon, such as aromatic hydrocarbon, to dehydrocyclization catalysts useful in such processes, and to the methods of making such catalysts. One of more of the dehydrocyclization catalysts comprising a crystalline aluminosilicate zeolite having a constraint index of less than or equal to about 12, at least one Group 3 to Group 13 metal of the IUPAC Periodic Table and phosphorous.

The invention relates to catalysts and their use in processes for dehydrocyclization of light paraffinic hydrocarbon feedstock to higher-value hydrocarbon, such as aromatic hydrocarbon, to dehydrocyclization catalysts useful in such processes, and to the methods of making such catalysts. One of more of the dehydrocyclization catalysts comprising a crystalline aluminosilicate zeolite having a constraint index of less than or equal to about 12, at least one Group 3 to Group 13 metal of the IUPAC Periodic Table and phosphorous.

Disclosed herein are methane conversion devices that achieve autothermal conditions and related methods using the methane conversion devices.

Disclosed herein are methane conversion devices that achieve autothermal conditions and related methods using the methane conversion devices.

A catalyst for converting hydrocarbon, a method of making the same, and a method of using the same are provided. Such a catalyst includes a zeotype microporous material, a binder material, and a metal phosphide, which can be in a range of from 0.01% to 10% by weight of a total weight of the catalyst. For example, such a catalyst can be used to convert light alkene or alkane into aromatic hydrocarbon such as benzene, toluene, xylenes, and a combination thereof. The alkene may be ethylene, propylene, butylene, or a combination thereof. The alkene may be supplied directly or from a stream converted from light alkane such as methane, ethane, propane, butane, or a combination thereof.

A catalyst for converting hydrocarbon, a method of making the same, and a method of using the same are provided. Such a catalyst includes a zeotype microporous material, a binder material, and a metal phosphide, which can be in a range of from 0.01% to 10% by weight of a total weight of the catalyst. For example, such a catalyst can be used to convert light alkene or alkane into aromatic hydrocarbon such as benzene, toluene, xylenes, and a combination thereof. The alkene may be ethylene, propylene, butylene, or a combination thereof. The alkene may be supplied directly or from a stream converted from light alkane such as methane, ethane, propane, butane, or a combination thereof.

The present invention relates to a catalyst for oxygen-free direct conversion of methane and a method of converting methane using the same, and more particularly to a catalyst for oxygen-free direct conversion of methane, in which the properties of the catalyst are optimized by adjusting the free space between catalyst particles packed in a reactor, thereby maximizing the catalytic reaction rate without precise control of reaction conditions for oxygen-free direct conversion of methane, minimizing coke formation and exhibiting stable catalytic performance even upon long-term operation, and to a method of converting methane using the same.