A plastic catalytic pyrolysis process that can produce high yields of ethylene, propylene and other light olefins from waste plastics is disclosed. The plastic feed is catalytically pyrolyzed at high silica-to-alumina ratios and elevated temperature to produce high ratios of gas to liquid which results in high light olefin monomer selectivity. The catalytic pyrolysis process can be operated in a single stage or a two-stage process.

A plastic catalytic pyrolysis process that can produce high yields of ethylene, propylene and other light olefins from waste plastics is disclosed. The plastic feed is catalytically pyrolyzed at high silica-to-alumina ratios and elevated temperature to produce high ratios of gas to liquid which results in high light olefin monomer selectivity. The catalytic pyrolysis process can be operated in a single stage or a two-stage process.

Provided is a continuous process for converting waste plastic into recycle for polyethylene polymerization. In one embodiment, the process comprises selecting waste plastics containing polyethylene and/or polypropylene and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a crude unit distillation column in a refinery where a straight run naphtha (C.sub.5-C.sub.8) fraction or a propane/butane (C.sub.3-C.sub.4) fraction is recovered. The straight run naphtha fraction (C.sub.5-C.sub.8) or the propane/butane (C.sub.3-C.sub.4) fraction is passed to a steam cracker for ethylene production. The heavy fraction from the pyrolysis unit can also be passed to an isomerization dewaxing unit to produce a base oil.

Provided is a continuous process for converting waste plastic into recycle for polyethylene polymerization. In one embodiment, the process comprises selecting waste plastics containing polyethylene and/or polypropylene and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a crude unit distillation column in a refinery where a straight run naphtha (C.sub.5-C.sub.8) fraction or a propane/butane (C.sub.3-C.sub.4) fraction is recovered. The straight run naphtha fraction (C.sub.5-C.sub.8) or the propane/butane (C.sub.3-C.sub.4) fraction is passed to a steam cracker for ethylene production. The heavy fraction from the pyrolysis unit can also be passed to an isomerization dewaxing unit to produce a base oil.

A process for producing one or more of benzene, toluene, or mixed xylenes may include combining one or more aromatic feed chemicals, one or more aromatic-based polymers, hydrodearylation catalyst, and hydrogen in a hydrodearylation unit to form a chemical product. The process may also include passing the chemical product out of the hydrodearylation unit, where the chemical product comprises one or more of benzene, toluene, and mixed xylenes. Additionally, a system for producing one or more of benzene, toluene, or mixed xylenes may include a mixing unit and a hydrodearylation unit. An aromatic feed stream and an aromatic-based polymer stream may be in fluid communication with a mixing unit. A mixing unit effluent stream may be in fluid communication between the mixing unit and the hydrodearylation unit. A chemical product stream may be in fluid communication with the hydrodearylation unit.

A process for producing one or more of benzene, toluene, or mixed xylenes may include combining one or more aromatic feed chemicals, one or more aromatic-based polymers, hydrodearylation catalyst, and hydrogen in a hydrodearylation unit to form a chemical product. The process may also include passing the chemical product out of the hydrodearylation unit, where the chemical product comprises one or more of benzene, toluene, and mixed xylenes. Additionally, a system for producing one or more of benzene, toluene, or mixed xylenes may include a mixing unit and a hydrodearylation unit. An aromatic feed stream and an aromatic-based polymer stream may be in fluid communication with a mixing unit. A mixing unit effluent stream may be in fluid communication between the mixing unit and the hydrodearylation unit. A chemical product stream may be in fluid communication with the hydrodearylation unit.

In one aspect, the disclosure relates to a method for converting waste plastics into value-added products, the method including the steps of (a) contacting the waste plastics with a catalyst to form a reaction mixture and (b) applying microwave irradiation to the reaction mixture. In another aspect, disclosed herein are value-added products including, but not limited to, aromatic and aliphatic hydrocarbons produced by the process disclosed herein. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

In one aspect, the disclosure relates to a method for converting waste plastics into value-added products, the method including the steps of (a) contacting the waste plastics with a catalyst to form a reaction mixture and (b) applying microwave irradiation to the reaction mixture. In another aspect, disclosed herein are value-added products including, but not limited to, aromatic and aliphatic hydrocarbons produced by the process disclosed herein. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

In one aspect, the disclosure relates to a method for converting waste plastics into value-added products, the method including the steps of (a) contacting the waste plastics with a catalyst to form a reaction mixture and (b) applying microwave irradiation to the reaction mixture. In another aspect, disclosed herein are value-added products including, but not limited to, aromatic and aliphatic hydrocarbons produced by the process disclosed herein. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

The present disclosure relates to a method of decomposing a phenolic by-product, including: a step of feeding and thermally cracking a phenolic by-product stream to and in a decomposition apparatus, recovering an active ingredient from a top discharge stream, and discharging a high-boiling substance through a bottom discharge stream; a step of pressurizing each of a side discharge stream of the decomposition apparatus and a bottom discharge stream of the decomposition apparatus; a step of mixing the pressurized side discharge stream of the decomposition apparatus and the pressurized bottom discharge stream of the decomposition apparatus with each other to form a mixed stream; and a step of passing a part of the mixed stream through a reboiler, circulating the part of the mixed stream to the decomposition apparatus, and discharging a residual mixed stream.