The invention discloses a novel method for preparation of highly active and selective dehydrogenation catalyst, comprising of metal oxide of group VIB elements of periodic table, and at least one metal oxide from group IA and/or group VIII, supported on alumina or silica or mixture thereof, wherein the accessibility to active sites and dispersion of metal oxides is enhanced by the addition of carbonaceous material such as coke derived from coal or petroleum coke or any other form of carbon, during catalyst preparation and its combustion thereof during calcination.

The present disclosure relates to methods and systems suitable for chemical production by dehydrogenation of ethane utilizing carbon dioxide as a soft oxidant. Ethane and carbon dioxide are reacted in a catalytic reactor to produce a reaction product stream comprising at least ethylene and carbon dioxide. The carbon dioxide can be separated for recycling back into the catalytic reactor, and the ethylene can be upgraded using a variety of process units. Heat from the reaction product stream can be recycle for further uses, including reducing the amount of added heating needed in the catalytic reactor. Additional materials, such carbon monoxide, hydrogen, syngas, methanol, methane, ethane, and even heavier hydrocarbons can be provided.

The present disclosure relates to methods and systems suitable for chemical production by dehydrogenation of ethane utilizing carbon dioxide as a soft oxidant. Ethane and carbon dioxide are reacted in a catalytic reactor to produce a reaction product stream comprising at least ethylene and carbon dioxide. The carbon dioxide can be separated for recycling back into the catalytic reactor, and the ethylene can be upgraded using a variety of process units. Heat from the reaction product stream can be recycle for further uses, including reducing the amount of added heating needed in the catalytic reactor. Additional materials, such carbon monoxide, hydrogen, syngas, methanol, methane, ethane, and even heavier hydrocarbons can be provided.

The present disclosure relates to methods and systems suitable for chemical production by dehydrogenation of ethane utilizing carbon dioxide as a soft oxidant. Ethane and carbon dioxide are reacted in a catalytic reactor to produce a reaction product stream comprising at least ethylene and carbon dioxide. The carbon dioxide can be separated for recycling back into the catalytic reactor, and the ethylene can be upgraded using a variety of process units. Heat from the reaction product stream can be recycle for further uses, including reducing the amount of added heating needed in the catalytic reactor. Additional materials, such carbon monoxide, hydrogen, syngas, methanol, methane, ethane, and even heavier hydrocarbons can be provided.

The present invention is related to an integrated process for enhancing the yields of propylene and other light olefins from Fluid catalytic cracking (FCC) process in combination with Oxidative propane dehydrogenation (OPDH) where in a hydrocarbon stream from Propylene recovery section consisting of propane predominantly, is converted to high value light olefins primarily C.sub.3 and C.sub.2 olefins by catalytic oxidative dehydrogenation using carbon dioxide from FCC flue gas exiting the regenerator. Several process configurations for the conversion of C.sub.3 and C.sub.4 alkanes to their respective alkenes separately or simultaneously by integrating with FCC are provided.

The present invention is related to an integrated process for enhancing the yields of propylene and other light olefins from Fluid catalytic cracking (FCC) process in combination with Oxidative propane dehydrogenation (OPDH) where in a hydrocarbon stream from Propylene recovery section consisting of propane predominantly, is converted to high value light olefins primarily C.sub.3 and C.sub.2 olefins by catalytic oxidative dehydrogenation using carbon dioxide from FCC flue gas exiting the regenerator. Several process configurations for the conversion of C.sub.3 and C.sub.4 alkanes to their respective alkenes separately or simultaneously by integrating with FCC are provided.

The present invention is related to an integrated process for enhancing the yields of propylene and other light olefins from Fluid catalytic cracking (FCC) process in combination with Oxidative propane dehydrogenation (OPDH) where in a hydrocarbon stream from Propylene recovery section consisting of propane predominantly, is converted to high value light olefins primarily C.sub.3 and C.sub.2 olefins by catalytic oxidative dehydrogenation using carbon dioxide from FCC flue gas exiting the regenerator. Several process configurations for the conversion of C.sub.3 and C.sub.4 alkanes to their respective alkenes separately or simultaneously by integrating with FCC are provided.

An integrated process for upgrading a hydrocarbon oil feed stream includes solvent deasphalting the hydrocarbon oil stream to form at least a deasphalted oil stream and heavy residual hydrocarbons, delayed coking the heavy residual hydrocarbons to form petroleum coke and a delayed coker product stream; hydrotreating the delayed coker product stream and the deasphalted oil stream to form a C.sub.3-C.sub.4 hydrocarbon stream, a light C.sub.5+ hydrocarbon stream, and a heavy c.sub.5+ hydrocarbon stream; dehydrogenating the C.sub.3-C.sub.4 hydrocarbon stream to form propylene and butylene; steam enhanced catalytically cracking the light C.sub.5+ hydrocarbon stream to form a light steam enhanced catalytically cracked product stream including olefins, benzene, toluene, xylene, naphtha, or combinations thereof; and steam enhanced catalytically cracking the heavy C.sub.5+ hydrocarbon stream to form a heavy steam enhanced catalytically cracked product including olefins, benzene, toluene, xylene, naphtha, or combinations thereof.

An integrated process for upgrading a hydrocarbon oil feed stream includes solvent deasphalting the hydrocarbon oil stream to form at least a deasphalted oil stream and heavy residual hydrocarbons, delayed coking the heavy residual hydrocarbons to form petroleum coke and a delayed coker product stream; hydrotreating the delayed coker product stream and the deasphalted oil stream to form a C.sub.3-C.sub.4 hydrocarbon stream, a light C.sub.5+ hydrocarbon stream, and a heavy c.sub.5+ hydrocarbon stream; dehydrogenating the C.sub.3-C.sub.4 hydrocarbon stream to form propylene and butylene; steam enhanced catalytically cracking the light C.sub.5+ hydrocarbon stream to form a light steam enhanced catalytically cracked product stream including olefins, benzene, toluene, xylene, naphtha, or combinations thereof; and steam enhanced catalytically cracking the heavy C.sub.5+ hydrocarbon stream to form a heavy steam enhanced catalytically cracked product including olefins, benzene, toluene, xylene, naphtha, or combinations thereof.

In some embodiments provided herein are processes for controlling carbon dioxide output levels coming from an oxidative dehydrogenation (ODH) process. Carbon dioxide output from an ODH process includes that produced in the ODH reaction and carry over when carbon dioxide is used as an inert diluent. Under certain circumstances carbon dioxide can also be consumed in the ODH process by acting as an oxidizing agent. By varying the amount of steam introduced into the ODH process an operator may alter the degree to which carbon dioxide acts as an oxidizing agent. This in turn allows a level of control in the degree to which carbon dioxide is consumed in the process, effecting overall carbon dioxide output. Minimizing the carbon dioxide output provides an opportunity to limit or eliminate the requirement for release of carbon dioxide into the atmosphere.