Disclosed is a method for producing hydrogen, carbon, and ethylene from a methane-containing feedstock even without recycling of unreacted methane by providing a single process or system in which a methane-containing feedstock is subjected to two methane conversion steps. The method includes a first conversion step of producing hydrogen and carbonaceous materials and a second conversion step of producing acetylene from unreacted methane and hydrogen discharged from the first conversion step while maintaining a good methane conversion and suppressing coke formation, followed by separating and recovering ethylene and hydrogen produced through selective hydrogenation of acetylene.

A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and the lower alkane are provided to an ODH reactor to convert at least a portion of the lower alkane to an alkene. An ODH stream comprising the alkene, an oxygenate, steam, and a carbon-based oxide is produced. The bulk of the oxygenate is removed from the ODH outlet stream by non-dilutive cooling, with residual oxygenate being removed using dilutive quenching with a carbonate. Subsequently, separation of the carbon-based oxide from the alkene is achieved using a caustic tower, which also produces spent caustic in the form of a carbonate, which is then used as the carbonate for dilutive quenching. Dilutive quenching using a carbonate allows conversion of the oxygenate to an acetate, which can then be used to simplify separation of the oxygenate from water.

A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and the lower alkane are provided to an ODH reactor to convert at least a portion of the lower alkane to an alkene. An ODH stream comprising the alkene, an oxygenate, steam, and a carbon-based oxide is produced. The bulk of the oxygenate is removed from the ODH outlet stream by non-dilutive cooling, with residual oxygenate being removed using dilutive quenching with a carbonate. Subsequently, separation of the carbon-based oxide from the alkene is achieved using a caustic tower, which also produces spent caustic in the form of a carbonate, which is then used as the carbonate for dilutive quenching. Dilutive quenching using a carbonate allows conversion of the oxygenate to an acetate, which can then be used to simplify separation of the oxygenate from water.

A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and the lower alkane are provided to an ODH reactor to convert at least a portion of the lower alkane to an alkene. An ODH stream comprising the alkene, an oxygenate, steam, and a carbon-based oxide is produced. The bulk of the oxygenate is removed from the ODH outlet stream by non-dilutive cooling, with residual oxygenate being removed using dilutive quenching with a carbonate. Subsequently, separation of the carbon-based oxide from the alkene is achieved using a caustic tower, which also produces spent caustic in the form of a carbonate, which is then used as the carbonate for dilutive quenching. Dilutive quenching using a carbonate allows conversion of the oxygenate to an acetate, which can then be used to simplify separation of the oxygenate from water.

A process (100) is proposed for the production of one or more olefins, in which a reaction feed containing oxygen and one or more paraffins is formed and in which a part of the oxygen in the reaction feed is reacted with a part of the one or more paraffins to form the one or more olefins by an oxidative process, to obtain a process gas, the process gas containing at least the unreacted part of the one or more paraffins and oxygen, the one or more olefins, one or more acetylenes, carbon dioxide and water. The process comprises subjecting the process gas or a gas mixture formed using at least a part of the process gas partially or completely to a condensate separation (2), a compression (3), an at least partial removal (4) of the oxygen and acetylene(s) and to one or more stages of a carbon dioxide removal (5) in the order given herein, wherein the at least partial removal (4) of the oxygen and of the acetylene(s) is performed at the same time and by a catalytic conversion using a catalyst comprising copper oxide or ruthenium, and wherein the catalytic conversion is performed at least in part in the form of a hydrogenation. A corresponding plant is also the subject of the present invention.

A process (100) is proposed for the production of one or more olefins, in which a reaction feed containing oxygen and one or more paraffins is formed and in which a part of the oxygen in the reaction feed is reacted with a part of the one or more paraffins to form the one or more olefins by an oxidative process, to obtain a process gas, the process gas containing at least the unreacted part of the one or more paraffins and oxygen, the one or more olefins, one or more acetylenes, carbon dioxide and water. The process comprises subjecting the process gas or a gas mixture formed using at least a part of the process gas partially or completely to a condensate separation (2), a compression (3), an at least partial removal (4) of the oxygen and acetylene(s) and to one or more stages of a carbon dioxide removal (5) in the order given herein, wherein the at least partial removal (4) of the oxygen and of the acetylene(s) is performed at the same time and by a catalytic conversion using a catalyst comprising copper oxide or ruthenium, and wherein the catalytic conversion is performed at least in part in the form of a hydrogenation. A corresponding plant is also the subject of the present invention.

Device and process for the conversion of a feedstock of aromatic compounds, in which the feedstock is treated notably by means of a fractionation train (4-7), a xylene separation unit (10) and an isomerization unit (11), and in which a pyrolysis unit (13) treats a second hydrocarbon feedstock, produces a pyrolysis effluent feeding the feedstock, and produces a pyrolysis gas comprising CO, CO.sub.2 and H.sub.2; a reverse water gas shift RWGS reaction section (50) treats the pyrolysis gas and produces an RWGS gas enriched in CO and in water; a fermentation reaction section (52) treats the RWGS gas enriched in CO and in water, and produces ethanol.

Device and process for the conversion of a feedstock of aromatic compounds, in which the feedstock is treated notably by means of a fractionation train (4-7), a xylene separation unit (10) and an isomerization unit (11), and in which a pyrolysis unit (13) treats a second hydrocarbon feedstock, produces a pyrolysis effluent feeding the feedstock, and produces a pyrolysis gas comprising CO, CO.sub.2 and H.sub.2; a reverse water gas shift RWGS reaction section (50) treats the pyrolysis gas and produces an RWGS gas enriched in CO and in water; a fermentation reaction section (52) treats the RWGS gas enriched in CO and in water, and produces ethanol.

The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. Certain embodiments additionally comprise mixing at least a portion of the two effluents and contacting with either an oligomerization catalyst or alkylation catalyst to provide enhanced yields of upgraded hydrocarbon products that are suitable for use as a blend component of liquid transportation fuels or other value-added chemical products.

The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. Certain embodiments additionally comprise mixing at least a portion of the two effluents and contacting with either an oligomerization catalyst or alkylation catalyst to provide enhanced yields of upgraded hydrocarbon products that are suitable for use as a blend component of liquid transportation fuels or other value-added chemical products.