A plant for the co-production of methanol and ammonia from a hydrocarbon feed without venting to the atmosphere carbon dioxide captured from the methanol or ammonia synthesis gas and without using expensive air separation units and water gas shift.

A process and plant for the co-production of methanol and ammonia together with urea production from a hydrocarbon feed without venting to the atmosphere carbon dioxide captured from the methanol or ammonia synthesis gas and without using expensive air separation units and water gas shift. Carbon dioxide is removed from flue gas from reforming section and used to convert partially or fully all ammonia into urea.

Provided is a process for producing pure methanol from carbon dioxide-rich synthesis gas, the process including the following steps: at least partially reacting the carbon dioxide rich synthesis gas in a methanol synthesis unit, discharging a liquid crude methanol stream from the methanol synthesis unit, introducing the liquid crude methanol stream into a flash tank, discharging from the flash tank a liquid depressurized crude methanol stream as a bottoms product and a gaseous overhead product stream having synthesis gas components, introducing the liquid depressurized crude methanol stream into a distillation apparatus having of a single distillation column, separating the crude methanol stream in the distillation column, discharging an overhead product stream via an overhead product outlet, discharging a bottoms product stream via the bottoms product outlet, and discharging a pure methanol product stream via a first side draw.

Provided is a process for producing pure methanol from carbon dioxide-rich synthesis gas, the process including the following steps: at least partially reacting the carbon dioxide rich synthesis gas in a methanol synthesis unit, discharging a liquid crude methanol stream from the methanol synthesis unit, introducing the liquid crude methanol stream into a flash tank, discharging from the flash tank a liquid depressurized crude methanol stream as a bottoms product and a gaseous overhead product stream having synthesis gas components, introducing the liquid depressurized crude methanol stream into a distillation apparatus having of a single distillation column, separating the crude methanol stream in the distillation column, discharging an overhead product stream via an overhead product outlet, discharging a bottoms product stream via the bottoms product outlet, and discharging a pure methanol product stream via a first side draw.

The present invention includes a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

The present invention includes a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

A method for the synthesis of methanol, wherein a carbonaceous energy source flow is supplied to a synthesis gas reactor arrangement for obtaining a synthesis gas flow having hydrogen and carbon oxides, wherein the synthesis gas flow is supplied to a thermal recovery apparatus for recovering heat from the synthesis gas flow and then to a synthesis gas compressor for pressure increase. The synthesis gas flow is supplied at least in part to a first reactor stage of a methanol reactor arrangement for partial conversion to methanol, a residual gas flow having unreacted carbon oxides being obtained from the methanol reactor arrangement, which residual gas flow is supplied to a recycling compressor for increasing its pressure, the pressure-increased gas flow being supplied to the methanol reactor arrangement for partial conversion to methanol, a recovery flow from an unreacted residual gas being supplied to the first reactor stage of a hydrogen recovery arrangement to obtain a H-recycling flow. The

A method for the synthesis of methanol, wherein a carbonaceous energy source flow is supplied to a synthesis gas reactor arrangement for obtaining a synthesis gas flow having hydrogen and carbon oxides, wherein the synthesis gas flow is supplied to a thermal recovery apparatus for recovering heat from the synthesis gas flow and then to a synthesis gas compressor for pressure increase. The synthesis gas flow is supplied at least in part to a first reactor stage of a methanol reactor arrangement for partial conversion to methanol, a residual gas flow having unreacted carbon oxides being obtained from the methanol reactor arrangement, which residual gas flow is supplied to a recycling compressor for increasing its pressure, the pressure-increased gas flow being supplied to the methanol reactor arrangement for partial conversion to methanol, a recovery flow from an unreacted residual gas being supplied to the first reactor stage of a hydrogen recovery arrangement to obtain a H-recycling flow. The

A method for synthesizing methanol, wherein a fuel stream containing carbon is supplied to a synthesis gas reactor arrangement to obtain a synthesis gas stream including hydrogen and carbon oxides that is supplied to a first reactor stage of a methanol reactor arrangement for partial conversion into methanol, and is obtained with a generation pressure higher than the synthesis pressure with which the synthesis gas stream is partially converted into methanol. A residue gas stream is obtained from the methanol reactor arrangement, supplied to a recycle compressor and to the methanol reactor arrangement. Before being supplied to the first reactor stage, the synthesis gas stream is supplied to a heat recovery device to recover heat. A recovery stream is supplied to a hydrogen recovery arrangement to obtain an H-recycle stream. The pressure of the unreacted hydrogen is increased before it is supplied again to the first reactor stage.

A method for synthesizing methanol, wherein a fuel stream containing carbon is supplied to a synthesis gas reactor arrangement to obtain a synthesis gas stream including hydrogen and carbon oxides that is supplied to a first reactor stage of a methanol reactor arrangement for partial conversion into methanol, and is obtained with a generation pressure higher than the synthesis pressure with which the synthesis gas stream is partially converted into methanol. A residue gas stream is obtained from the methanol reactor arrangement, supplied to a recycle compressor and to the methanol reactor arrangement. Before being supplied to the first reactor stage, the synthesis gas stream is supplied to a heat recovery device to recover heat. A recovery stream is supplied to a hydrogen recovery arrangement to obtain an H-recycle stream. The pressure of the unreacted hydrogen is increased before it is supplied again to the first reactor stage.