A process for the treatment of waste water, spent air, and hydrocarbon containing liquid and gaseous streams in the cumene/phenol complex is described. Various effluent streams are combined in appropriate collection vessels, including a spent air knockout drum, a hydrocarbon buffer vessel, a fuel gas knockout drum, a phenolic water vessel, and a non-phenolic water vessel. Streams from these vessels are sent to a thermal oxidation system.

A method for the manufacture of a sulfonated phenol for use as a cumene hydroperoxide decomposition catalyst can comprise: combining phenol and a sulfonating agent at a first temperature that is 1° C. to 15° C. higher than a melting temperature of the phenol, to form a reaction mixture at the first temperature; reducing the first temperature of the reaction mixture to a second temperature that is 10 to 40° C. lower than the first temperature; and forming the sulfonated phenol at the second temperature.

A method for the manufacture of a sulfonated phenol for use as a cumene hydroperoxide decomposition catalyst can comprise: combining phenol and a sulfonating agent at a first temperature that is 1° C. to 15° C. higher than a melting temperature of the phenol, to form a reaction mixture at the first temperature; reducing the first temperature of the reaction mixture to a second temperature that is 10 to 40° C. lower than the first temperature; and forming the sulfonated phenol at the second temperature.

A method for the manufacture of a sulfonated phenol for use as a cumene hydroperoxide decomposition catalyst can comprise: combining phenol and a sulfonating agent at a first temperature that is 1° C. to 15° C. higher than a melting temperature of the phenol, to form a reaction mixture at the first temperature; reducing the first temperature of the reaction mixture to a second temperature that is 10 to 40° C. lower than the first temperature; and forming the sulfonated phenol at the second temperature.

A method of producing phenol and acetone can comprise: alkylating benzene with a C.sub.2-6 alkyl source in the presence of a zeolite catalyst to produce a C.sub.8-12 alkylbenzene; oxidizing the C.sub.8-12 alkylbenzene in the presence of an oxygen containing gas to produce a C.sub.8-12 alkylbenzene hydroperoxide; cleaving decomposing the C.sub.8-12 alkylbenzene hydroperoxide in the presence of an acid catalyst to produce phenol, a C.sub.3-6 ketone, and undesirable side products such as, but not limited to acetaldehyde, DMBA, acetophenel one, AMS, AMS dimers, unidentified heavies, or a combination comprising at least one of the foregoing; and monitoring a concentration of the C.sub.8-12 alkylbenzene hydroperoxide in a process stream of a reactor in real time at a temperature and a pressure of the process stream; and in real time, controlling a parameter of the reactor and/or the cleaving decomposing in response to the concentration of the C.sub.8-12 alkylbenzene hydroperoxide.

A method of producing phenol and acetone can comprise: alkylating benzene with a C.sub.2-6 alkyl source in the presence of a zeolite catalyst to produce a C.sub.8-12 alkylbenzene; oxidizing the C.sub.8-12 alkylbenzene in the presence of an oxygen containing gas to produce a C.sub.8-12 alkylbenzene hydroperoxide; cleaving decomposing the C.sub.8-12 alkylbenzene hydroperoxide in the presence of an acid catalyst to produce phenol, a C.sub.3-6 ketone, and undesirable side products such as, but not limited to acetaldehyde, DMBA, acetophenel one, AMS, AMS dimers, unidentified heavies, or a combination comprising at least one of the foregoing; and monitoring a concentration of the C.sub.8-12 alkylbenzene hydroperoxide in a process stream of a reactor in real time at a temperature and a pressure of the process stream; and in real time, controlling a parameter of the reactor and/or the cleaving decomposing in response to the concentration of the C.sub.8-12 alkylbenzene hydroperoxide.

A method of producing phenol and acetone can comprise: alkylating benzene with a C.sub.2-6 alkyl source in the presence of a zeolite catalyst to produce a C.sub.8-12 alkylbenzene; oxidizing the C.sub.8-12 alkylbenzene in the presence of an oxygen containing gas to produce a C.sub.8-12 alkylbenzene hydroperoxide; cleaving decomposing the C.sub.8-12 alkylbenzene hydroperoxide in the presence of an acid catalyst to produce phenol, a C.sub.3-6 ketone, and undesirable side products such as, but not limited to acetaldehyde, DMBA, acetophenel one, AMS, AMS dimers, unidentified heavies, or a combination comprising at least one of the foregoing; and monitoring a concentration of the C.sub.8-12 alkylbenzene hydroperoxide in a process stream of a reactor in real time at a temperature and a pressure of the process stream; and in real time, controlling a parameter of the reactor and/or the cleaving decomposing in response to the concentration of the C.sub.8-12 alkylbenzene hydroperoxide.

The disclosure concerns systems and methods for the production of phenol and acetone from cumene oxidation products. One method comprises reacting cumene and an oxidizing agent to produce a cumene oxidation product comprising cumene hydroperoxide and dimethyl benzyl alcohol, converting at least a portion of the dimethyl benzyl alcohol to cumene hydroperoxide by reacting the at least a portion of the dimethyl benzyl alcohol with hydrogen peroxide in both an organic phase and an aqueous to produce a converted cumene oxidation product, and cleaving the converted cumene oxidation product to produce an output product comprising one or more of phenol, acetone, and alpha-methylstyrene.

The disclosure concerns systems and methods for the production of phenol and acetone from cumene oxidation products. One method comprises reacting cumene and an oxidizing agent to produce a cumene oxidation product comprising cumene hydroperoxide and dimethyl benzyl alcohol, converting at least a portion of the dimethyl benzyl alcohol to cumene hydroperoxide by reacting the at least a portion of the dimethyl benzyl alcohol with hydrogen peroxide in both an organic phase and an aqueous to produce a converted cumene oxidation product, and cleaving the converted cumene oxidation product to produce an output product comprising one or more of phenol, acetone, and alpha-methylstyrene.

The disclosure concerns systems and methods for the production of phenol and acetone from cumene oxidation products. One method comprises reacting cumene and an oxidizing agent to produce a cumene oxidation product comprising cumene hydroperoxide and dimethyl benzyl alcohol, converting at least a portion of the dimethyl benzyl alcohol to cumene hydroperoxide by reacting the at least a portion of the dimethyl benzyl alcohol with hydrogen peroxide in both an organic phase and an aqueous to produce a converted cumene oxidation product, and cleaving the converted cumene oxidation product to produce an output product comprising one or more of phenol, acetone, and alpha-methylstyrene.