A midsole structure for shoes, including shoes with a vapor-permeable sole, designed for use in sports activities, comprising a monolithic plantar frame made of polymeric material, which comprises a reinforced rim with structural cross-members, which cooperate to delimit opening compartments that pass through the monolithic plantar frame in order to lead onto opposite faces thereof, at least one first vapor-permeable element, which covers at least the opening compartments, which open onto a first one of the faces, with which the first vapor-permeable element is associated, at least one second vapor-permeable element, which covers at least the opening compartments, which open onto the second one of the faces, with which the second vapor-permeable element is associated.

A Waterproof, breathable shoe according to the present invention comprises an upper assembly (8) with an upper portion (10) including a breathable outer material (11) and with a bottom portion (20), said upper assembly (8) comprising a waterproof, breathable functional layer arrangement (18; 13, 21) extending over said upper portion (10) and said bottom portion (20). The shoe further comprises a ventilating sole element having a structure or material allowing for air flow through it, said ventilating sole element being attached to said upper assembly (8), wherein at least one lateral passage (50) extends from said structure or material through a side wall (702) of said ventilating sole element, said lateral passage (50) allowing for communication of air between said structure or material of said ventilating sole element and an outside of said ventilating sole element.

A footwear includes an upper attached to a sole. The upper includes an outer layer and an inner membrane. The outer layer has a lower end. The lower end of the outer layer has an outer layer lower edge. The membrane includes a lower end of the membrane. The lower end of the membrane has a lower edge of the membrane. The membrane is suspended within the footwear between an upper circumference of the upper and a lower anchoring circumference by means of an anchoring adhesive. The lower end of the membrane is stitched to the insole along a lower circumference. The upper circumference is lower than the top edge of the footwear.

Expanded polytetrafluoroethylene (ePTFE) monofilament fibers and woven fabrics formed from the ePTFE fillers are provided, The ePTFE fibers have a substantially rectangular configuration, a density less than about 1.0 glee, and an aspect ratio greater than 15. Additionally, the ePTFE fibers are microporous and have a node and fibril structure. The ePTFE fiber may be woven into a fabric without first twisting the fiber. A polymer membrane and/or a textile may be laminated to the woven fabric to produce a laminated article. The ePTFE woven fabric simultaneously possesses high moisture vapor transmission (highly breathable) and high water entry pressure (water resistant). The woven fabric is quiet, soft, and drapable, making it especially suitable for use in garments, gloves and footwear applications. Treatments may be provided to the surface of the ePTFE fiber and/or the woven fabric to impart one or more desired functionality, such as, for example, oleophobicity).

Waterproof, breathable socks, booties, shoe inserts, and footwear assemblies containing the shoe inserts are provided. The booties and shoe inserts may include a laminate comprising a seamless extensible film, such as a polyurethane film, and at least one textile. The bootie is suitable for a range of sizes and shoe shapes. The bootie may shrink to fit, or, alternatively, be stretched to fit, an asymmetrical last having a desired size to form a shoe insert. A bootie having a seamless extensible film eliminates the need to have multiple sizes of shoe inserts correlating to particular shoe sizes. In embodiments where the polyurethane film is seamless and continuous, the shoe insert eliminates the need for a waterproof seam tape, which is conventionally used to make shoe inserts waterproof. Methods of forming the socks, booties, and shoe inserts are also provided.

Disclosed is a footwear assembly (10) for forming at least part of an upper assembly of footwear, the footwear assembly defining an instep opening (8) and comprising: a water vapor permeable and waterproof functional layer (12) having a first elasticity, and a collar layer (14) attached to the water vapor permeable and waterproof functional layer (12) such as to define at least part of the instep opening (8), the collar layer (14) having a second elasticity.

A waterproof and vapor-permeable shoe, comprising a sole, provided with a vapor permeation region, an assembly insole, which is covered, toward the sole, by at least one first gasket made of waterproof material, which has at least one vapor-permeable or perforated portion above the vapor permeation region, which, once assembled, covers an upper shoe assembly, which comprises at least one vapor-permeable lining, a vapor-permeable upper, and a waterproof and vapor-permeable upper membrane that is between them, the upper shoe assembly being associated with the assembly insole, and at least one second gasket, which adheres so to form a waterproof seal to the first gasket and is glued to the lower edge of the upper, the second gasket forming a waterproof sealing region of the upper shoe assembly and the first gasket to the sole.

A method for providing a waterproof and vapor-permeable shoe, including: constructing an upper shoe assembly, including at least one vapor-permeable lining, a vapor-permeable upper, and a waterproof and vapor-permeable upper membrane that is between them; fixing to a vapor-permeable assembly insole a first gasket made of waterproof material, which has at least one vapor-permeable or perforated portion; lasting, to obtain an upper assembly of the shoe; sealing the lasting margins to the first gasket by a second gasket, including adhesion of the second gasket; and assembling, including connection of a sole to the upper assembly at least by the adhesion of material that composes the sole to the second gasket.

A process for fabricating shoes having an outer cork sole insert includes processing raw cork into sheets of predetermined thickness, adhering a thin fabric sheet to one side of the intermediate cork sheets, cutting out cork/fabric sole inserts and placing them into an injection mold, and cycling the plastic injection mold so as to form a cork insert into the plastic sole.

A waterproof and moisture-permeable shoe upper includes a fabric upper layer, a waterproof and moisture-permeable membrane material middle layer, and an inner fabric lower layer. The fabric upper layer has anti-wicking treatment, and the waterproof and moisture-permeable membrane material middle layer is made of degradable thermoplastic elastomer. The upper layer, the middle layer of the waterproof and moisture-permeable membrane material, and the lower layer of the inner fabric are laminated through high temperature and hot pressing to form a wide-width layered composite material. Then the wide-width layered composite material is cut or hot pressed to form an upper, and the anti-wicking index of the shoe upper 1 cm/In 2 hours, the moisture permeability of the shoe upper is greater than or equal to 10,000 g/(m.sup.2.Math.24 h), and the hydrostatic pressure of the shoe upper is greater than or equal to 10,000 mmH.sub.2O.