An insole having, a base layer, a top layer fixedly secured to the base layer, a middle layer comprised of the base layer and the top layer positioned between the base layer and the top layer, a pressure projection extending upwardly from within the middle layer and extending past an upper surface of the upper layer, the projection including a disc fixedly secured within the middle layer, an annular ring fixedly secured atop the disc, a circular metal insert fixedly secured atop the disc within the annular ring, the circular metal insert having a horseshoe-shaped aperture therein. The insole may also include projections either positioned proximate an inside arch and/or positioned proximate an outside arch. The insole may also comprise a projection positioned proximate to a midfoot region.

An insole having, a base layer, a top layer fixedly secured to the base layer, a middle layer comprised of the base layer and the top layer positioned between the base layer and the top layer, a pressure projection extending upwardly from within the middle layer and extending past an upper surface of the upper layer, the projection including a disc fixedly secured within the middle layer, an annular ring fixedly secured atop the disc, a circular metal insert fixedly secured atop the disc within the annular ring, the circular metal insert having a horseshoe-shaped aperture therein. The insole may also include projections either positioned proximate an inside arch and/or positioned proximate an outside arch. The insole may also comprise a projection positioned proximate to a midfoot region.

A method for connecting at least two structural parts of an orthopedic component, wherein the structural parts are retained in an orienting device while oriented in relation to each other, and an intermediate space thus being formed between the structural parts. The orienting device and the structural parts together form a cavity, which has a flow connection to at least one feed connection, via which an adhesive for adhesively bonding the structural parts is introduced into the cavity.

Systems and methods are disclosed including a tri-layer orthotic system having a heel portion and a forefoot portion to support respective heel and forefoot portions of a foot through at least a portion of a gait cycle. The tri-layer orthotic system can include an upper layer suspended over a mid-layer and a base layer to create a rear spring section, a mid-spring section, and a front spring section. A distal toe portion of the mid-layer can form the forefoot portion of the tri-layer orthotic system and a heel upper layer portion of the upper layer can form the heel portion of tri-layer orthotic system.

A sole structure for an article of footwear includes a first cushioning element, a second cushioning element, and a panel disposed within a joint formed between the first cushioning element and the second cushioning element. The first cushioning element includes a first surface and a second surface formed on an opposite side from the first surface. The second cushioning element includes a third surface and a fourth surface formed on an opposite side from the third surface. The third surface of the second cushioning element is joined to the second surface of the first cushioning element to form a joint between the first cushioning element and the second cushioning element, where the fabric panel is interposed between the first cushioning element and the second cushioning element within the joint. The panel may be a fabric panel, and more particularly, may include a mesh textile material.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a system that modifies the forefoot cushioning of the sole member over a series of footwear purchases. The modifications can be configured to correspond to a customer's evaluation of the forefoot cushioning previously purchased. The sole member can include a set of apertures or incisions that are formed along various surfaces of the sole member to adjust the cushioning characteristics of the sole member.

A medical shoe having an overmolding layer with a non-uniform density is provided. The medical shoe may include a midsole configured to support a foot, and a frame surrounding the midsole. The midsole may include a foot receiving portion forming a substantially planar surface for supporting the foot and a frame receiving portion opposite the foot receiving portion. The frame may include an overmolding layer extending from a side of the frame opposite the midsole so as to form a ground contacting surface. The overmolding layer may have a non-uniform density. The sole assembly may be secured to the frame by a self-locking fit between the sole assembly and the frame.

A medical shoe having a plurality of outsole projections is provided. The medical shoe may include a sole assembly configured to support a foot, and a frame surrounding the sole assembly. The sole assembly may include a midsole portion forming a substantially planar surface for supporting the foot and an outsole portion including the plurality of outsole projections extending from the midsole portion. The frame may include a plurality of through holes corresponding to the plurality of outsole projections. The plurality of outsole projections may extend through the plurality of through holes so as to form a ground contacting surface. The plurality of outsole projections may also be provided in a symmetrical pattern. The sole assembly may be secured to the frame by a self-locking fit between the sole assembly and the frame.

A footwear device comprising: a sole assembly comprising at least one connective element; at least one protuberance assembly comprising a base and a cap, said base and cap configured to rotatively align; a locking fixture configured to lock and unlock said alignment of said base and cap; and a fastening fixture configured to fasten said base to said track in a selected position in said track.

A method for manufacturing stretch resistant plantar fascia support system is provided. The stretch resistant plantar fascia support system is adhesively applied to the foot of a patient for providing relief from plantar fasciitis. A portion of the stretch resistant plantar fascia support system is adhesively attached to the bottom surface of the foot for reducing stress on the plantar fascia.