An article of footwear has a sole structure that includes a bladder having stacked polymeric sheet secured to one another at a peripheral bond and defining a first sealed chamber between the first and second polymeric sheets, a second sealed chamber between the second and third polymeric sheets, and a third sealed chamber between the third and fourth polymeric sheets, each of the first, second, and third sealed chambers retaining fluid in isolation from one another. Different patterns of bonds secure adjacent ones of the polymeric sheets to one another, resulting in different geometries of the sealed chambers. The sealed chambers are configured (e.g., by pressure, shape, position, and/or size) to elastically deform to provide a desirable cushioning experience.

The present invention is directed to a sole structure and an article of footwear having the sole structure. The footwear can be used as a dance or a general shoe. The sole structure includes protruding platforms arranged, oriented, and dimensioned to permit ruggedness, dancing, and substantial grippiness for both dance moves as well as general wear.

Footwear or other foot-receiving devices include various conforming fit, stability, and/or “locked down” feel features. The uppers (or foot-covering components) for such articles of footwear (or other foot-receiving devices) may include one or more of: (a) an upper shell defining an interior chamber, wherein the upper shell includes a plantar support surface and sidewalls extending from an outer perimeter of the plantar support surface; (b) a bootie component (e.g., formed as a sock or sock-like garment) received in the interior chamber; (c) one or more foot wrapping bands; and/or (d) an interior midsole within the bootie component. The bootie component and/or the foot wrapping band(s) may be secured to the upper shell at a location inside an outer perimeter of the plantar support surface of the upper shell and beyond the bight line between the sidewalls of the upper and the plantar support surface.

A method for making a foam component is provided and includes inserting a foam material into a cavity of a mold having a top plate and a bottom plate, heating the foam material to cause the foam material to expand, and moving one of the top plate and the bottom plate relative to the other of the top plate and the bottom plate as the foam material expands and contacts the one of the top plate and the bottom plate to cause the foam material to fold over on itself within the cavity.

A sole structure for an article of footwear comprises a midsole system with a plurality of cushioning units, each having multiple cushioning layers configured to work together as a system to absorb a compressive load, such as a dynamic compressive load due to impact with the ground, in stages of progressive cushioning according to the relative stiffness values of the layers. Various midsole systems disclosed include isolated cushioning units, linked cushioning units, sole layers having stanchions interfacing with the midsole system, midsole systems with sole layers having keyed and unkeyed portions overlying a bladder, and midsole systems with vertically-stacked cushioning units disposed in inverted relationship to one another.

A sole structure for an article of footwear comprises a midsole having four stacked polymeric sheets bonded to one another to define a first cushioning layer, a second cushioning layer, and a third cushioning layer. Each cushioning layer comprises a sealed chamber retaining gas in isolation from each other sealed chamber. Bonds between adjacent ones of the sheets are arranged such that the third cushioning layer is stacked directly above the first cushioning layer with the second cushioning layer bordering both the first cushioning layer and the third cushioning layer, and the sealed chamber of the second cushioning layer includes a plurality of elongated segments each extending lengthwise across a longitudinal midline of the midsole at a respective acute angle to the longitudinal midline.

A sole structure for an article of footwear comprises a midsole including a first cushioning layer, a second cushioning layer, and a third cushioning layer. The first cushioning layer has a central portion, and a peripheral portion surrounding the central portion. The first cushioning layer, the second cushioning layer, and the third cushioning layer are stacked with the second cushioning layer directly overlying the peripheral portion of the first cushioning layer, and the third cushioning layer overlying the second cushioning layer and directly overlying the central portion of the first cushioning layer. The first cushioning layer has a domed lower surface extending away from the second cushioning layer and the third cushioning layer and substantially centered under the central portion.

A base is provided for a ski boot comprising a sole and an outsole element that is positioned in a predetermined position relative to a longitudinal axis (L). The outsole element is positioned on the sole by using two projections that are carried by one or other of the sole and the outsole element and that locate in holes or cavities defined by the other. Preferably, the projections are carried by the outsole element and locate in holes or cavities defined by the sole. The projections may be integrally formed with the outsole element or the sole. Alternatively, they may be formed by injected pins, rivets, fasteners, t-nuts, or screws.

A three-layered article of footwear construction having an outsole, midsole, and footbed. The outsole is made out of a rubber and has a mating relationship with the midsole. The midsole is made of a single density blown ethylene-vinyl acetate copolymer (EVA). The midsole includes a first air cavity in the forefoot region and a second air cavity in the hind foot. The air cavities act like a suspension units under the impact areas of a foot giving improved impact reduction and help in reducing muscular and joint stress, fatigue, and impact during the normal walking gait motion. The footbed is made of a dual-density EVA. The dual density of the footbed allows for a greater flexibility and cushioning in the forefoot and heel regions due to its lighter density and provides greater support and stability around the perimeter area of the footbed due to its heavier density.

The disclosed embodiments relate to portions of an article of footwear formed from an extruded member. In certain embodiments, a sole or portion of a sole can be formed from one or more extruded members. In certain embodiments, the extruded member can be a single, continuous piece of solid material. In certain embodiments, a sole for an article of footwear can be fashioned from an extruded member formed in a controlled geometric pattern. In certain embodiments, the sole can include one or more layers.