A43B13/40

Base Layer for Footwear and Method of Manufacturing Same
20210030106 · 2021-02-04 ·

A strobel for an article of footwear includes a base layer and an upper layer formed of a polymer material covering a portion of the top surface of the base layer, leaving a portion of the top surface of the base layer exposed about an entire periphery of the base layer. The upper layer is directly bonded to the base layer without any fastening members. A method of forming the strobel is also disclosed.

Sole structure for an article of footwear having a bladder element with laterally extending tubes and method of manufacturing a sole structure
10905194 · 2021-02-02 · ·

An article of footwear is disclosed that includes a sole structure having a bladder element. The bladder element includes multiple fluid-filled tubes that are substantially decoupled from one another along their respective lengths. The tubes extend lengthwise at least partially from a lateral extremity of the sole structure to a medial extremity of the sole structure. A method of manufacturing a sole structure of an article of footwear includes forming a bladder element with multiple tubes substantially decoupled from one another along their respective lengths. The method includes positioning the bladder element so that the tubes extend lengthwise at least partially from a lateral extremity of the sole structure to a medial extremity of the sole structure.

Method for forming foamed shoe insole and related article
10882265 · 2021-01-05 · ·

The disclosure generally relates to a method for forming foamed shoe insoles as well as related shoe and shoe component articles. A foamed polymer having an open-cell foam interior structure and a continuous outer layer or skin can be formed conveniently such as by injection molding. The foamed polymer has a shape corresponding to two opposing shoe insole portions such that it can be cut or otherwise separated into two corresponding complementary foamed shoe insoles. The resulting open-cell foam interior structure and a continuous outer layer of the foamed shoe insoles can provide enhance spring or bounce effect when the insoles are incorporated into a shoe or sole component thereof.

Method for forming foamed shoe insole and related article
10882265 · 2021-01-05 · ·

The disclosure generally relates to a method for forming foamed shoe insoles as well as related shoe and shoe component articles. A foamed polymer having an open-cell foam interior structure and a continuous outer layer or skin can be formed conveniently such as by injection molding. The foamed polymer has a shape corresponding to two opposing shoe insole portions such that it can be cut or otherwise separated into two corresponding complementary foamed shoe insoles. The resulting open-cell foam interior structure and a continuous outer layer of the foamed shoe insoles can provide enhance spring or bounce effect when the insoles are incorporated into a shoe or sole component thereof.

Direct bottomed article of footwear with a film
10869524 · 2020-12-22 · ·

An article of footwear has an upper that is direct attached with the sole. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is positioned at the mold cavity to allow for the mechanical engagement that results in the direct attach of the sole to the upper. The film is then trimmed from the sole sidewalls.

Direct bottomed article of footwear with a film
10869524 · 2020-12-22 · ·

An article of footwear has an upper that is direct attached with the sole. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is positioned at the mold cavity to allow for the mechanical engagement that results in the direct attach of the sole to the upper. The film is then trimmed from the sole sidewalls.

Dynamic insoles

Embodiments are directed to an insole for footwear. The insole preferably includes a bottom surface, a peripheral sidewall, and a relief. The bottom surface has a perimeter, and the peripheral sidewall preferably extends upward from the perimeter of the bottom surface. The relief is preferably disposed in the peripheral sidewall.

SMARTPHONE-CONTROLLED ACTIVE CONFIGURATION OF FOOTWEAR, INCLUDING WITH CONCAVELY ROUNDED SOLES
20200367605 · 2020-11-26 ·

A smartphone or other mobile computer device, general purpose or specialized, wherein the smartphone device is configured to actively control the configuration of one or more bladders, compartments, chambers or internal sipes and one or more sensors located in either one or both of a sole or a removable inner sole insert of the footwear of the user and/or located in an apparatus worn or carried by the user, glued unto the user, or implanted in the user. The one or more bladders, compartments, chambers, or sipes, and one or more sensors are configured for computer control. A sole and/or a removable inner sole insert for footwear, including one or more bladders, compartments, chambers, internal sipes and sensors in the sole and/or in a removable insert; or on an insole; all being configured for control by a smartphone or other mobile computer device, general purpose or specialized.

SMARTPHONE-CONTROLLED ACTIVE CONFIGURATION OF FOOTWEAR, INCLUDING WITH CONCAVELY ROUNDED SOLES
20200367605 · 2020-11-26 ·

A smartphone or other mobile computer device, general purpose or specialized, wherein the smartphone device is configured to actively control the configuration of one or more bladders, compartments, chambers or internal sipes and one or more sensors located in either one or both of a sole or a removable inner sole insert of the footwear of the user and/or located in an apparatus worn or carried by the user, glued unto the user, or implanted in the user. The one or more bladders, compartments, chambers, or sipes, and one or more sensors are configured for computer control. A sole and/or a removable inner sole insert for footwear, including one or more bladders, compartments, chambers, internal sipes and sensors in the sole and/or in a removable insert; or on an insole; all being configured for control by a smartphone or other mobile computer device, general purpose or specialized.

Method of forming a strobel
10842221 · 2020-11-24 · ·

A strobel for an article of footwear includes a base layer and an upper layer formed of a polymer material covering a portion of the top surface of the base layer, leaving a portion of the top surface of the base layer exposed about an entire periphery of the base layer. The upper layer is directly bonded to the base layer without any fastening members. A method of forming the strobel is also disclosed.