A method for manufacturing a waterproof and vapor-permeable shoe comprising the steps of providing an upper and a lining comprising at least one functional layer of vapor-permeable and waterproof material, providing an insole comprising a functional support sheet of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer of the lining to the peripheral edge of the functional sheet of the insole by way of a sealing waterproof adhesive so as to shape a sock of vapor-permeable and waterproof material, couple the upper to the outer surface of the lining by way of a vapor-permeable adhesive; and couple a sole to the upper and/or to the lining and/or to the insole.

A method for manufacturing a waterproof and vapor-permeable shoe comprising the steps of providing an upper and a lining comprising at least one functional layer of vapor-permeable and waterproof material, providing an insole comprising a functional support sheet of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer of the lining to the peripheral edge of the functional sheet of the insole by way of a sealing waterproof adhesive so as to shape a sock of vapor-permeable and waterproof material, couple the upper to the outer surface of the lining by way of a vapor-permeable adhesive; and couple a sole to the upper and/or to the lining and/or to the insole.

A present invention related to a method for manufacturing a dot bonding shoe insole using an adhesive resin containing hydrophobic nano-silica, including: melting adhesive resin made of any one selected from thermoplastic polyurethane (TPU) or ethylene vinyl acetate (EVA) containing hydrophobic nano-silica in the range of 0.2 to 5 phr and applying to the surface of the transfer roller in which the intaglio dot pattern is formed in a mesh shape in the shape of the shoe insole; removing the adhesive resin applied other area than the intaglio dot pattern of the surface of the transfer roller; transferring the adhesive resin applied to the intaglio dot pattern of the surface of the transfer roller to either one of the foam or the fabric; bonding the foam and the fabric by compressing; and cutting a shoe insole shape in a package in which the foam and the fabric are bonded.

A method for manufacturing a waterproof and vapor-permeable shoe (1) (20) (30) (40) (50) comprising the steps of providing an upper (2) and a lining (3) comprising at least one functional layer (7) of vapor-permeable and waterproof material, providing an insole (5) comprising a functional support sheet (9) of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer (7) of the lining (3) to the peripheral edge of the functional sheet (9) of the insole (5) by way of a sealing waterproof adhesive (8) so as to shape a sock of vapor-permeable and waterproof material, couple the upper (2) to the outer surface of the lining (3) by way of a vapor-permeable adhesive; and couple a sole (4) to the upper (2) and/or to the lining (3) and/or to the insole (5).

Waterproof, breathable socks, booties, shoe inserts, and footwear assemblies containing the shoe inserts are provided. The booties and shoe inserts may include a laminate comprising a seamless extensible film, such as a polyurethane film, and at least one textile. The bootie is suitable for a range of sizes and shoe shapes. The bootie may shrink to fit, or, alternatively, be stretched to fit, an asymmetrical last having a desired size to form a shoe insert. A bootie having a seamless extensible film eliminates the need to have multiple sizes of shoe inserts correlating to particular shoe sizes. In embodiments where the polyurethane film is seamless and continuous, the shoe insert eliminates the need for a waterproof seam tape, which is conventionally used to make shoe inserts waterproof. Methods of forming the socks, booties, and shoe inserts are also provided.

Waterproof, breathable socks, booties, shoe inserts, and footwear assemblies containing the shoe inserts are provided. The booties and shoe inserts may include a laminate comprising a seamless extensible film, such as a polyurethane film, and at least one textile. The bootie is suitable for a range of sizes and shoe shapes. The bootie may shrink to fit, or, alternatively, be stretched to fit, an asymmetrical last having a desired size to form a shoe insert. A bootie having a seamless extensible film eliminates the need to have multiple sizes of shoe inserts correlating to particular shoe sizes. In embodiments where the polyurethane film is seamless and continuous, the shoe insert eliminates the need for a waterproof seam tape, which is conventionally used to make shoe inserts waterproof. Methods of forming the socks, booties, and shoe inserts are also provided.

The present invention concerns a sole structure (10, 110, 910) comprising a tread (11, 111, 911), which comprises at least one portion of breathable material (11, 111, 911), and a midsole (12, 112, 212, 312, 912) coupled to said tread (11, 111, 911), said midsole having:at least one first channel (13, 113, 213, 313, 413, 513, 613, 713, 813) having at least one ventilation port (14) for the fluidic communication with the outside environment, at least one first through opening (15, 115, 215, 315) in fluidic communication with said at least one first channel (13, 113, 213, 313, 413, 513, 613, 713, 813), said sole structure (10, 110, 910) comprises a waterproof and breathable functional element (16, 216, 316) which seals said at least one first opening (15, 115, 215, 315) in a waterproof manner. A shoe (20) with said sole structure (10, 110, 910) is further object of the invention.

An insole includes an insole body made of a breathable foam material, a fabric layer unit bonded to the insole body along a stacking axis, and a plurality of air holes. The insole body has a bottom surface, a top surface, and a plurality of air voids spatially interconnected and capable of connecting to the bottom surface and the top surface. The fabric layer unit includes a fabric layer and a waterproof membrane. The waterproof membrane is disposed between the fabric layer and the insole body, and is bonded to the top surface of the insole body. The air holes are connected to the fabric layer and the waterproof membrane. The air holes and the air voids are spatially interconnected. Each of the air holes has a hole width of less than 0.1 mm. The air holes and the air voids together form a plurality of air channels.

An article of footwear includes a sole having a bottom surface configured to contact ground when the article is worn by a wearer, a top surface opposite the bottom surface, and an inwardly directed rim extending about at least a portion of a periphery of the sole. The rim defines a channel sized to receive a peripheral edge of an insole for retaining the insole over the top surface of the sole. The article also includes an upper attached to the sole defining an opening sized to receive a foot of a wearer, the upper being configured to secure the sole to the wearers' foot.

Waterproof, breathable socks, booties, shoe inserts, and footwear assemblies containing the shoe inserts are provided. The booties and shoe inserts may include a laminate comprising a seamless extensible film, such as a polyurethane film, and at least one textile. The bootie is suitable for a range of sizes and shoe shapes. The bootie may shrink to fit, or, alternatively, be stretched to fit, an asymmetrical last having a desired size to form a shoe insert. A bootie having a seamless extensible film eliminates the need to have multiple sizes of shoe inserts correlating to particular shoe sizes. In embodiments where the polyurethane film is seamless and continuous, the shoe insert eliminates the need for a waterproof seam tape, which is conventionally used to make shoe inserts waterproof. Methods of forming the socks, booties, and shoe inserts are also provided.