This invention relates to a polymerization process for forming polymer comprising: contacting (typically in a solution or slurry phase), a monomer and a catalyst system in a reaction zone comprising at least one spiral heat exchanger and recovering polymer, wherein the monomer, the catalyst system and the polymer flow through the at least one spiral heat exchanger in a cross-flow direction relative to spirals of the at least one spiral heat exchanger.

This invention relates to a polymerization process for forming polymer comprising: contacting (typically in a solution or slurry phase), a monomer and a catalyst system in a reaction zone comprising at least one spiral heat exchanger and recovering polymer, wherein the monomer, the catalyst system and the polymer flow through the at least one spiral heat exchanger in a cross-flow direction relative to spirals of the at least one spiral heat exchanger.

Processes for polymerizing polyolefins include contacting ethylene and optionally one or more (C.sub.3-C.sub.12)α-olefin in the presence of a catalyst system, wherein the catalyst system comprises a metal-ligand complex having a structure according to formula (I):

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Processes for polymerizing polyolefins include contacting ethylene and optionally one or more (C.sub.3-C.sub.12)α-olefin in the presence of a catalyst system, wherein the catalyst system comprises a metal-ligand complex having a structure according to formula (I):

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Processes of polymerizing olefin monomers. The process includes reacting ethylene and optionally one or more olefin monomers in the presence of a catalyst system, wherein the catalyst system comprises: hydrocarbyl-modified methylaluminoxane having less than 25 mole percent trihydrocarbyl aluminum compounds AlR.sup.A1R.sup.B1R.sup.C1 based on the total moles of aluminum, where R.sup.A1, R.sup.B1, and R.sup.C1 are independently linear (C.sub.1-C.sub.40)alkyl, branched (C.sub.1-C.sub.40)alkyl, or (C.sub.6-C.sub.40)aryl; and one or more procatalysts comprising a metal-ligand complex according to formula (I): (Formula (I)).

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Processes of polymerizing olefin monomers. The process includes reacting ethylene and optionally one or more olefin monomers in the presence of a catalyst system, wherein the catalyst system comprises: hydrocarbyl-modified methylaluminoxane having less than 25 mole percent trihydrocarbyl aluminum compounds AlR.sup.A1R.sup.B1R.sup.C1 based on the total moles of aluminum, where R.sup.A1, R.sup.B1, and R.sup.C1 are independently linear (C.sub.1-C.sub.40)alkyl, branched (C.sub.1-C.sub.40)alkyl, or (C.sub.6-C.sub.40)aryl; and one or more procatalysts comprising a metal-ligand complex according to formula (I): (Formula (I)).

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The present invention relates to an olefin-based polymer, which has (1) a density (d) ranging from 0.850 g/cc to 0.865 g/cc, (2) a melt index (MI, 190° C., 2.16 kg load conditions) ranging from 0.1 g/10 min to 3.0 g/10 min, (3) a melt temperature (Tm) of 10° C. to 100° C., and (4) a hardness (H, Shore A), the density (d) and the melt temperature (Tm) satisfying Equation 1, and Equation 2 or 3. The olefin-based polymer according to the present invention has low hardness and improved foaming properties, and exhibits improved impact strength at compounding.

The present invention relates to an olefin-based polymer, which has (1) a density (d) ranging from 0.850 g/cc to 0.865 g/cc, (2) a melt index (MI, 190° C., 2.16 kg load conditions) ranging from 0.1 g/10 min to 3.0 g/10 min, (3) a melt temperature (Tm) of 10° C. to 100° C., and (4) a hardness (H, Shore A), the density (d) and the melt temperature (Tm) satisfying Equation 1, and Equation 2 or 3. The olefin-based polymer according to the present invention has low hardness and improved foaming properties, and exhibits improved impact strength at compounding.

A method for manufacturing a polymer by performing an anionic polymerization reaction by a flow-type reaction, including: introducing a liquid A containing an anionic polymerizable monomer, a liquid B containing an anionic polymerization initiator, and a polymerization terminator into different flow paths respectively and causing the liquids to flow in the respective flow paths; causing the liquid A and the liquid B to join together by using a multilayered cylindrical mixer; subjecting the anionic polymerizable monomer to anionic polymerization while a solution formed by the joining is flowing to downstream in the reaction flow path; and causing a polymerization reaction solution flowing in a reaction flow path and the polymerization terminator to join together such that the polymerization reaction is terminated; and a flow-type reaction system suitable for performing the manufacturing method.

A method for manufacturing a polymer by performing an anionic polymerization reaction by a flow-type reaction, including: introducing a liquid A containing an anionic polymerizable monomer, a liquid B containing an anionic polymerization initiator, and a polymerization terminator into different flow paths respectively and causing the liquids to flow in the respective flow paths; causing the liquid A and the liquid B to join together by using a multilayered cylindrical mixer; subjecting the anionic polymerizable monomer to anionic polymerization while a solution formed by the joining is flowing to downstream in the reaction flow path; and causing a polymerization reaction solution flowing in a reaction flow path and the polymerization terminator to join together such that the polymerization reaction is terminated; and a flow-type reaction system suitable for performing the manufacturing method.