The ankle foot orthosis solves a problem of a poor adaptation to a user's foot (3) and the related discomfort. It provides for simultaneous correction of several symptoms in the foot and ankle areas. It is completely produced from a uniform material, the thickness and shape of which change depending on user's specific needs. It is designed in such a way that it does not intervene with other functions of a user's foot. It is manufactured by preparing a 3D model of a user's foot when placed in a physiologically correct static position, by modelling the ankle foot orthosis directly to a 3D model of the foot (3), by 3D printing from preferably a photopolymer, and by adequate post-processing. Due to its minimalistic design, the user can wear the orthosis in a shoe of his appropriate foot size.

A method for additive fabrication of foot orthotics comprises printing, in successive layers, a side support; and printing, in successive layers, a foot orthotics on the side support, wherein the foot orthotics comprises a side edge printed directly on top of the side support, and is supported on and connected to the side support through the side edge. A controller for controlling operation of an additive fabrication device comprises a processor and a memory. The memory stores thereon processor-executable-code, the code when executed by the processor, causes the additive fabrication device to print foot orthotics according to the above method. A method is also provided to construct a data structure for additive fabrication of foot orthotics according to the above. A computer comprising a processor and a memory is provided for constructing such a data structure.

Described are methods of manufacturing at least part of a sports article. The method includes determining a set of physical parameters of the sports article, wherein the set including a first group and a second group. The method further includes determining a set of constraints for the first group of physical parameters, wherein the set of constraints is intended to achieve at least one objective function. Moreover, method further includes determining an optimum for the at least one objective function, which is determined by optimizing the second group of physical parameters and manufacturing the part of the sports article according to the set of constraints and the second group of optimal physical parameters.

An impression device has a base having a recess and a conduit for fluidly coupling the recess to a vacuum source configured to temporarily apply a vacuum pressure to the recess. The device has a first plurality of particles positioned in the recess, the first plurality of particles sealed from an external environment and consisting essentially of a plurality of circular glass beads. The device has a flexible membrane coupled to the base adjacent to the first plurality of particles and holding the first plurality of particles in the base. The first plurality of particles has a first coefficient of friction between each other selected to allow the particles to move relative to each other in the absence of the vacuum pressure and to prevent the particles from moving relative to each other in the presence of the vacuum pressure.

A footbed for use in footwear is provided. The footbed assembly includes a resilient, flexible material (e.g. EVA or PU foam) that extends the entire length of the footbed. a heel plate made from a material that is more rigid (plastic, carbon fiber) than the resilient foam attaches to the flexible material. The shape of the resilient footbed defines a geometry that provides support and comfort to the user by reducing peak pressures, improving cushioning, and enhancing foot support. The resilient foam and heel plate defines the shape of the midfoot R2 and rearfoot R1 of the footbed while the resilient flexible foam continues forward to define the shape of the forefoot R3 region of the footbed.

An article of sports apparel such as an outsole for a shoe may be formed based on a computational traction profile. The computational traction profile is built based on received sensor data, such as that obtained by a frustrated total internal reflection (FTIR) system having a surface on which an individual may perform a movement. The sensor data is obtained while a different article of sports apparel of the same type is worn by the person during an activity. The sensor data may be used to alter a visual outsole pattern, traction features such as projections or recesses, for example. One or more of the position, height, cross-sectional shape, and the like of the respective projections and recesses may be varied along the surface of the outsole in response to the computational traction profile.

Methods, systems, and non-transitory computer readable medium for foot differentiation scoring pertaining to an individual's differences in their two feet. A method includes receiving, from sensors of a scanning device, pressure and/or other measurement data corresponding to feet of a user. The method further includes preprocessing the pressure and/or measurement data. The method further includes generating, based on the preprocessed pressure and/or measurement data, a foot differentiation score based on differences between a left foot and a right foot of the user. The foot differentiation score may assign or correspond to a numerical rating based on how different the user's left foot and right foot are from each other.

Systems and methods are disclosed for recommending products or services by receiving a three-dimensional (3D) model of one or more products; performing motion tracking and understanding an environment with points or planes and estimating light or color in the environment; and projecting the product in the environment.

While purchasing shoes via an online shopping store, a user may use a foot measuring machine according to the invention to automatically download and print an insole which is adapted to the particular user's foot dimensions as well as the particular shoe which is being bought. Hence, a different insole is printed for every different user foot and shoe combination. This enables the user to try out the insole (or insoles for both feet) and make out an idea of the adaptability of the particular shoe to their feet. The foot measuring machine with a user interface facilitates the user the virtual purchase of shoes, generating an insole of the shoe it wants to purchase, so that the user can print the insole of the selected shoe and try it out by super-posing the foot on the insole outline.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a customized cushioning sole system. A user's foot morphology and/or preferences may be used to design the sole member. The sole member can include a column of apertures that are formed along the outer surface of the sole member.