This application discloses methods of printing a three-dimensional object on a base using a printing device. One method includes printing a color layer of the three-dimensional object onto a region of the base. The color layer has a color thickness corresponding to a selected color intensity of a color. The method also includes determining a structural thickness for a structural layer of the three-dimensional object by calculating a difference between the color thickness and a target thickness of the three-dimensional object. The target thickness is greater than the color thickness. The method further includes printing the structural layer having the structural thickness directly onto the color layer.

A two-part method for dye-sublimation printing a decorative design on a moldable orthotic substrate comprising a first digital printing step of printing a computer image file of a decorative design on a digital transfer paper substrate using dye-sublimation CMYK inks, and a second dye-sublimation printing step comprising the steps of heating an oven to a first temperature, placing a moldable orthotic substrate inside the oven, heating the moldable orthotic substrate to a second temperature, positioning the digital transfer paper substrate on the moldable orthotic substrate with the decorative design down and in contact with the moldable orthotic substrate, and sublimating the at least one color of dye-sublimation CMYK inks from the digital transfer paper substrate to the moldable orthotic substrate. A custom orthotic product may be manufactured by wrapping the dye-sublimation printed moldable orthotic substrate around an orthotic mold and applying a vacuum.

A two-part method for dye-sublimation printing a decorative design on a moldable orthotic substrate comprising a first digital printing step of printing a computer image file of a decorative design on a digital transfer paper substrate using dye-sublimation CMYK inks, and a second dye-sublimation printing step comprising the steps of heating an oven to a first temperature, placing a moldable orthotic substrate inside the oven, heating the moldable orthotic substrate to a second temperature, positioning the digital transfer paper substrate on the moldable orthotic substrate with the decorative design down and in contact with the moldable orthotic substrate, and sublimating the at least one color of dye-sublimation CMYK inks from the digital transfer paper substrate to the moldable orthotic substrate. A custom orthotic product may be manufactured by wrapping the dye-sublimation printed moldable orthotic substrate around an orthotic mold and applying a vacuum.

Collapsible tunnel systems or segmented tubular structures may be printed on or otherwise attached to base layers on articles of apparel, articles of footwear, or other articles of manufacture. The collapsible tunnel systems have two or more tubular structures attached to the base layer, with tunnels extending through the tubular structures. A tensile strand may be laced through the tunnels in the tubular structure such that when tension is applied to the tensile strand, the tunnels may collapse into a structure with a continuous tunnel through two or more tubular structures. In some embodiments, two or more segmented tubular structures each have two spaced-apart tubular structures joined by a connecting portion, and a tensile strand extending through tunnels in the tubular structures.

An upper with 3-dimensional (3D) polyurethane (PU) patterns, a method for manufacturing the same and a shoe produced by the same are revealed. First provide a semi-finished upper. Then provide at least one 3D printer and use PU as 3D printing material for printing at least one PU decorative unit on surface of the semi-finished upper. Next cure the PU decorative unit to get an upper with 3D PU patterns. The upper is used to produce a shoe. Thereby the variety of the shoe is increased and the cost of molds used in the conventional shoe making process is saved.

An upper with 3-dimensional (3D) polyurethane (PU) patterns, a method for manufacturing the same and a shoe produced by the same are revealed. First provide a semi-finished upper. Then provide at least one 3D printer and use PU as 3D printing material for printing at least one PU decorative unit on surface of the semi-finished upper. Next cure the PU decorative unit to get an upper with 3D PU patterns. The upper is used to produce a shoe. Thereby the variety of the shoe is increased and the cost of molds used in the conventional shoe making process is saved.

A method for marking references on a flat article includes providing a model having at least a through-opening and exhibiting the same peripheral profile as a flat article to be marked; detecting the peripheral profile of the model and storing that profile in a memory; detecting a profile of the through-opening and the relative positioning with respect to a reference system; detecting a peripheral profile of the flat article; replicating the peripheral profile of the model so as to superpose it on the peripheral profile of the flat article; replicating also the profile of the through-opening of the detected model, taking account of the relative positioning with respect to the reference system and of the positioning of the peripheral profile of the model with respect to the peripheral profile of the flat article. Contactless marking of at least a reference on the flat article is made at the profile of the through-opening which has been replicated.

A method of making an article of footwear is disclosed. The method includes the steps of designing an article of footwear via a website, converting a footwear representation into a set of two-dimensional portions, printing the two dimensional portions onto a sheet material, cutting and assembling the two dimensional portions into a finalized article of footwear. The method further includes a step of shipping the article of footwear to a pre-designated shipping address. Systems for receiving an order for a customized article of footwear are also disclosed.

A method of making an article of footwear is disclosed. The method includes the steps of designing an article of footwear via a website, converting a footwear representation into a set of two-dimensional portions, printing the two dimensional portions onto a sheet material, cutting and assembling the two dimensional portions into a finalized article of footwear. The method further includes a step of shipping the article of footwear to a pre-designated shipping address. Systems for receiving an order for a customized article of footwear are also disclosed.

Aspects hereof relate to a holding fixture for holding portions of a shoe during painting. The fixture has a lower jig and an upper jig. The lower jig has an outer wall from which a contacting surface extends. The contacting surface is sized to apply a compressive force to the midsole along a desired paint line, and prevents paint from moving onto the midsole below the contacting surface. The top jig has a lower surface configured to be placed in contact with the top surface of the midsole when the midsole is held in the lower jig and is shaped to apply a downward and outward force on the midsole at an edge defined by the top surface of the midsole and the outer perimeter surface of the midsole, to thereby prevent paint from moving onto the top surface of the shoe portion.