C08F2420/01

Catalysts for the Formation of Multimodal Polymers
20170114168 · 2017-04-27 ·

Disclosed are methods for polymerizing olefin monomers comprising contacting one or more olefin monomers with a cosupported catalyst system and an activator. Also disclosed are polymers produced using the catalyst systems and methods disclosed herein. The polymers have a multimodal molecular weight distribution and may be produced in a single reactor.

OLEFIN-BASED RESIN, METHOD FOR PRODUCING SAME AND PROPYLENE-BASED RESIN COMPOSITION

The present invention provides an olefin resin () satisfying the following requirements (I) to (VI), and a propylene resin composition including the same. (I) () includes a grafted olefin polymer [R1] containing a main chain composed of an ethylene/-olefin copolymer and a side chain composed of a propylene polymer. (II) The ratio P wt % of the amount of the propylene polymer contained in () is from 5 to 60 wt %. (III) When the ratio of the amount of a component(s) having a peak temperature of a differential elution curve as measured by cross-fractionation chromatography (CFC) using o-dichlorobenzene as a solvent of less than 65 C., to the amount of () is taken as E wt %, the value a represented by the following equation (Eq-1), in relation to the ratio E and the ratio P, is 1.4 or more. (IV) The melting point (Tm) and the glass transition temperature (Tg), as measured by differential scanning calorimetry (DSC), are from 120 to 165 C. and from 80 to 30 C., respectively. (V) The hot xylene-insoluble content is less than 3 wt %. (VI) The limiting viscosity [] as measured in decalin at 135 C. is from 0.5 to 5.0 dl/g.


a=(100E)/P(Eq-1)

Low density polyolefin resins with low molecular weight and high molecular weight components, and films made therefrom

Disclosed herein are ethylene-based polymers produced using dual metallocene catalyst systems. These polymers have low densities, high molecular weights, and broad molecular weight distributions, as well as having the majority of the long chain branches in the lower molecular weight component of the polymer, and the majority of the short chain branches in the higher molecular weight component of the polymer. Films produced from these polymers have improved impact and puncture resistance.

ETHYLENE INTERPOLYMER FILMS

This disclosure relates to multilayer films having improved caulkability. These multilayer films have at least one layer containing an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal 3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 100 dg/minute, a density from about 0.950 to about 0.970 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 55% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

ETHYLENE INTERPOLYMER FILMS

This disclosure relates to multilayer films having improved caulkability. These multilayer films have at least one layer containing an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal 3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 100 dg/minute, a density from about 0.950 to about 0.970 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 55% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

ROTOMOLDED ARTICLES

This disclosure relates to rotomolded articles, having a wall structure, where the wall structure contains at least one layer containing an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal 3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 100 dg/minute, a density from about 0.950 to about 0.970 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 55% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

ROTOMOLDED ARTICLES

This disclosure relates to rotomolded articles, having a wall structure, where the wall structure contains at least one layer containing an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal 3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 100 dg/minute, a density from about 0.950 to about 0.970 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 55% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

CAPS AND CLOSURES

This disclosure relates to caps and closures manufactured from an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 20 dg/minute, a density from about 0.948 to about 0.968 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 54% to about 98%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

CAPS AND CLOSURES

This disclosure relates to caps and closures manufactured from an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 20 dg/minute, a density from about 0.948 to about 0.968 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 54% to about 98%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

DILUTION INDEX

This disclosure relates to ethylene interpolymer compositions. Specifically, ethylene interpolymer products having: a Dilution Index (Y.sub.d) greater than 0; total catalytic metal 3.0 ppm; 0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (X.sub.d) greater than 0. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.869 to about 0.975 g/cm.sup.3, a polydispersity (M.sub.w/M.sub.n) from about 2 to about 25 and a CDBI.sub.50 from about 20% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.