Disclosed is a composition and process for making a water blown polyurethane foam having a good balance of flow and stability. Said foams are particularly suited for thin wall motor vehicle applications, such as instrument panels.

Provided is a polyurethane foam in which cushioning properties are not easily impaired at a low temperature. The polyurethane foam is a polyurethane foam obtained from a composition containing a polyol and a polyisocyanate, and when a 25% compression load measured under a condition of 25? C. is P1 (MPa) and a 25% compression load measured under a condition of ?30? C. is P2 (MPa), (P2/P1)?100?180 is satisfied.

An alkylene oxide mixture containing greater than 50% by weight ethylene oxide is continuously polymerized in the presence of a double metal cyanide polymerization catalyst and an alkoxylated initiator having a hydroxyl equivalent weight of up to 200. The catalyst remains active, producing a polyol having an equivalent weight of up to 700 with a high oxyethylene content continuously at fast reaction rates.

The present disclosure is related to a catalyst for PIR/PUR foam production comprising a compound having the general formula (I) wherein R.sub.1 and R.sub.2 are independently selected from a C.sub.1-C.sub.18 straight-chain or branched alkyl group, unsubstituted or substituted with one or more hydroxyl, amino or aminoalkyl groups, or R.sub.1 and R.sub.2, taken together, form a 5- or 6-membered ring or 7-membered bicyclic structure, one of the members of the ring or bicyclic structure being X, wherein X is selected from CH.sub.2, O, S, NCH.sub.3 or NCH.sub.2COOM, wherein R.sub.3 and R.sub.4 are independently selected from hydrogen or a C.sub.1-C.sub.4 straight-chain or branched alkyl group and wherein M is an alkali metal ion or a quaternary ammonium ion, as well as to a process for production of said compound and uses thereof and to a process for the production of PIR/PUR foam or flexible foam in the presence of the catalyst of the present disclosure.

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The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to closed-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst used alone or in combination with an amine catalyst.

Disclosed is a composition and process for making a water blown semi-rigid polyurethane foam wherein the polyisocyanate side and the polyol side are combined under ambient temperature conditions. Said foams are particularly suited for sound and vibration management, especially in motor vehicles.

The technology relates to a process for the production of a soft, viscoelastic polyurethane foam system. The process includes forming a reaction mixture the includes a resin blend and at least one isocyanate. The resin blend includes at least one polyol and a catalyst blend. The catalyst blend includes between about 0.5% to about 1.5% of a mixture of 1,4-butanediol and triethylene diamine and between about 0.005% to about 0.25% of bis (2-dimethylaminoethyl) ether. The process also includes mixing the resin blend and the at least one isocyanate at a ratio of between about 18 to about 32 parts of the at least one isocyanate to about 100 parts resin blend.

Disclosed are methods and systems for preparing open-celled polyurethane foams by a discontinuous box foam process in which (a) a polyurethane foam-forming composition is deposited into a container having a gas-permeable base and (b) the polyurethane-foam forming composition is allowed to form an open-celled polyurethane foam in the container. In these methods and systems, the gas-permeable base is heated before, during, and/or after step (a) and heating is continued during at least a portion of step (b).

Disclosed are a process of producing a polyurethane foam product, a polyurethane foam product pre-mix, polyurethane foam product formulation, and a polyurethane foam product. The process of producing the polyurethane foam product includes contacting a halohydrin component with a polyurethane foam product pre-mix. The polyurethane foam product pre-mix includes the halohydrin component. The polyurethane foam product formulation includes a polyol component, an isocyanate component, and a halohydrin component. The polyurethane foam product is formed by the pre-mix having the halohydrin component.

The invention provides a process for production of polyurethane systems by reacting at least one polyol component with at least one isocyanate component in the presence of one or more catalysts for the isocyanate-polyol and/or isocyanate-water reactions and/or the trimerization of isocyanate, wherein said reacting is carried out in the presence of carrier material and polyamine P.