The present invention relates to a hybrid material comprising a matrix of polyurethane and foamed particles of thermoplastic polyurethane comprised therein and also a process for producing such hybrid materials and the use of these hybrid materials as bicycle saddles, upholstery and shoe soles.

A buffer material (1) includes a foam layer (3) including a foamed polyurethane (2), and a gel layer (4) disposed on a surface of the foam layer (3) and including a polyurethane gel. The storage modulus (E.sub.foam) of the foam layer (3) at 23? C. is 1?10.sup.4 Pa or more and 5?10.sup.6 Pa or less. The storage modulus (E.sub.gel) of the gel layer (4) at 23? C. is 1?10.sup.4 Pa or more and 1?10.sup.7 Pa or less. The ratio (E.sub.gel/E.sub.foam) of the storage modulus (E.sub.gel) of the gel layer (4) at 23? C. to the storage modulus (E.sub.foam) of the foam layer (3) at 23? C. is 0.1 or more and less than 10.

The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to closed-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst used alone or in combination with an amine catalyst.

The present invention relates to polyurethanes obtained by mixing to give a reaction mixture of (a) polyisocyanate, (b) polymeric compounds having groups reactive toward isocyanates, (c) catalysts comprising incorporable amine catalysts, (d) phosphoric esters, polyphosphates, phosphonic esters, and/or phosphorous esters, and optionally (e) blowing agents, (f) chain extenders and/or crosslinking agents, and (h) auxiliaries and/or additives, and completing the reaction of the reaction mixture to give the polyurethane. The invention further relates to a process for producing these polyurethanes and to their use in automobile interiors.

A storage stable isocyanate-reactive composition has ethylene oxide content from 1 wt % to 50 wt %, based on the total weight of an isocyanate-reactive component that includes a polyol component, a catalyst component, and a blowing agent component. The polyol component includes at least one polyol, the catalyst component includes at least one amine catalyst, and the blowing agent component includes at least one hydrohaloolefin based blowing agent. The isocyanate-reactive component is storable at least at one of room temperature and a higher temperature for a period of at least 1 day with a less than 10 second change in gel time when reacted with an isocyanate component at an isocyanate index from 100 to 150, compared to when the same isocyanate-reactive component is stored for a period of less than 1 day at room temperature and reacted with the same isocyanate component at the same isocyanate index from 100 to 150.

Embodiments of the present disclosure are foam formulations. As an example, foam formulation can include a polyol composition having an amine-imitated polyol that is from 10 percent to 20 percent of a total weight of the polyol composition and an additional polyol that is from 80 percent to 90 percent of the total weight of the polyol composition, a polyisocyanate, a blowing catalyst, and a gel catalyst, where a combination of the blowing catalyst and the gel catalyst is from 0.5 percent to 1.5 percent the total weight of the polyol composition and where the blowing catalyst is from 50 percent to 100 percent of a total weight of the blowing catalyst and the gel catalyst.

A foam polyurethane material is a reaction-foaming-product of a composition containing a polyisocyanate (a), an isocyanate-terminated prepolymer (b) containing 0.3 mass % or more and less than 5 mass % of an isocyanate group, a polyol (c), and a catalyst.

Composite materials and methods for their preparation are described herein. The composite materials can comprise (a) a polyurethane and (b) from 35% to 90% by weight, based on the total weight of the composite, of a particulate filler dispersed in the polyurethane. The polyurethane can be formed by the reaction of (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, and (ii) one or more polyols. The one or more polyols that form the polyurethane comprise a high hydroxyl number polyol having a hydroxyl number of at least 250 mg KOH/g. In some cases, the one or more polyols that form the polyurethane can have a weight average equivalent weight of from 200 to 1100 amu. In some cases, the one or more polyols that form the polyurethane can include less than 5% by weight, based on the total weight of the one or more polyols that form the polyurethane, of one or more flexible polyols having a hydroxyl number of less than 150 mg KOH/g and a functionality of less than 3.

The present invention relates, at least in part, to integral skin foam premix compositions, foams, and method of producing such foams. In certain aspects, the premix is storage stable and includes a hydrohaloolefin blowing agent, one or more polyols, one or more surfactants, and a catalyst.

The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to closed-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst used alone or in combination with an amine catalyst.