A closed loop recycling process of manufacturing a foam part includes dispersing a filler material recycled from an additive manufacturing (AM) process in at least one foam reactant and pouring or injecting the at least one foam reactant with the filler material into a mold and forming the foam part. The foam part has a foam matrix with between 2.5 wt. % and 30 wt. % of the filler material. The filler material can be a recycled powder from a selective laser sintering process that is not graded (i.e., sized) before being dispersed in the at least one foam reactant. For example, the recycled powder can be a recycled polyamide 12 (rPA12) powder with an average particle diameter of less than 100 micrometers. Also, the least one foam reactant can be a polyol reactant and an isocyanate reactant such that a polyurethane foam matrix with recycled rPA12 filler material is formed.

The present invention relates to a method for producing foam and foam produced thereby. The method for producing foam includes a step for producing foam by kneading and injection molding a first extrusion product and a second extrusion product, wherein the first extrusion product is obtained by extruding a first composition including an aromatic vinyl-based resin, and the second extrusion product is obtained by extruding a second composition including a polyamide resin and a foaming agent.

A thermally expandable composition includes at least one epoxy-functional polymer, at least one endothermic chemical blowing agent, at least one free radical initiator, and at least one guanidine derivative. The invention is also related to a baffle and/or a reinforcement element for hollow structures including the thermally expandable composition, to a process for manufacturing the baffle and/or the reinforcement element, to use of the baffle and/or the reinforcement element for sealing, baffling, or reinforcing of a cavity or a hollow structure, and to a method for sealing, baffling and/or reinforcing a cavity or hollow structure.

A method of reducing foamed density that results in a foamed polyvinyl chloride (PVC) component exhibiting reduced density. The foamed PVC component contains at least a PVC resin and a process aid blend. The process aid blend contains from 1 weight % to 60 weight % (based on the weight of the blend) of a functionalized process aid, and from 99 weight % to 40 weight % (based on the weight of the blend) of a non-functionalized process aid. The functionalized process aid includes at least one base polymer functionalized with a reactive epoxy, hydroxyl, β-keto ester, β-keto amide, or carboxylic acid functional group. The foamed PVC component containing the process aid blend has a lower density than a reference foamed PVC component made using the same process conditions and additives, but which contains only non-functionalized process aid and not the functionalized process aid.

Disclosed herein is a foamable composition including a polymer component, a foaming agent, a crosslinking agent, a filler, and a recovered silicon sludge containing silicon carbide and silicon. The polymer component is present in an amount ranging from 15 wt % to 60 wt % based on a total weight of the foamable composition. A foamed material prepared from the foamable composition and a composite product including the same are also disclosed.

An expandable structural adhesive film for bonding metal parts. The adhesive film comprises at least one first epoxy compound; at least one epoxy curing agent; at least one blowing agent; at least one film-forming agent; and at least one impact modifier. The structural adhesive film exhibits an elongation at break of at least 300% according to tensile test DIN EN ISO 527 and a free expansion rate according to EN 2667-3 of at least 45%.

A foamable polypropylene composition, and foamed polypropylene and a preparation method therefor are provided. The polypropylene composition comprises polypropylene, a polypropylene modifier, a foaming agent, and an optional nucleating agent. A preparation method for the polypropylene modifier comprises: enabling polar monomer grafted polypropylene to be in contact with a component A to react and carrying out extruding pelletizing, wherein a polar monomer in the polar monomer grafted polypropylene can chemically react with the component A; the polar monomer is selected from at least one of dimethylamino methacrylate, epoxy acrylate, trimeric acrylic isocyanurate, and acrylamide; and the component A is selected from at least one of polyisocyanate, polyethylene oxide, and an amido-containing substance. The foamed polypropylene has an obtained foaming ratio of 12 times or more, and also has high tensile and flexural properties.

A foam containing a nitrile group-containing conjugated diene copolymer and a urethane polymer, wherein relative to 100 wt % of the sum of the nitrile group-containing conjugated diene copolymer and the urethane polymer, the nitrile group-containing conjugated diene copolymer is present in an amount of less than 90 wt % and the urethane polymer is present in an amount of more than 10 wt %, the nitrile group-containing conjugated diene copolymer contains ethylenically unsaturated nitrile monomer units in an amount of more than 31 wt %, the foam has a density of 0.08 to 0.30 g/cm.sup.3, and in observation of an arbitrary cross section of the foam, air bubble cross sections present in the cross section have an average diameter of 350 μm or less, and the number of air bubble cross sections with a diameter of 0.6 mm or more present in the cross section is 0.062 per mm.sup.2 or less.

Components for articles of footwear and athletic equipment are provided including a high energy return foam having improved abrasion resistance. A variety of foams and foam components and compositions for forming the foams are provided. In some aspects, the foams and components including the foams can have exceptionally high energy return while also having improved durability and softness and an improved abrasion resistance. In particular, midsoles including the foams are provided for use in an article of footwear. Methods of making the compositions and foams are provided, as well as methods of making an article of footwear including one of the foam components. In some aspects, the foams and foam components can be made by injection molding or injection molding followed by compression molding.

A microfibrillated cellulose-loaded foam is indicated, comprising microfibrillated cellulose, at least one thickening agent and/or at least one adhesive biopolymer. Furthermore, a method for producing such a microfibrillated cellulose-loaded foam and a use of such a foam are provided.