A poroelastic biomaterial including a polyaryletherketone (PAEK) matrix polymer and a plurality of tortuous channels extending from one surface to another surface of the biomaterial is disclosed. Advantageously, the poroelastic biomaterial can have a porosity from about 5% to about 40% and high mechanical properties. The poroelastic biomaterials can be fabricated into orthopedic implant devices and can be used as a tissue scaffolds.

A poroelastic biomaterial including a polyaryletherketone (PAEK) matrix polymer and a plurality of tortuous channels extending from one surface to another surface of the biomaterial is disclosed. Advantageously, the poroelastic biomaterial can have a porosity from about 5% to about 40% and high mechanical properties. The poroelastic biomaterials can be fabricated into orthopedic implant devices and can be used as a tissue scaffolds.

An aerogel that includes an open-cell structure and a polymer matrix that includes a polyimide polymer is disclosed. The polymer matrix can contain less than 5% by weight of crosslinked polymers.

An aerogel that includes an open-cell structure and a polymer matrix that includes a polyimide polymer is disclosed. The polymer matrix can contain less than 5% by weight of crosslinked polymers.

In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to a mold for processing a material. The mold includes a body having a top surface and a bottom surface. A void within the body is configured to receive a porogen and a piece of thermoplastic material. The void extends in a top to bottom direction to form a non-through cavity with a cavity surface that is substantially parallel to the bottom surface of the body. A protrusion on the body extends from the cavity surface towards the top surface. The void extends at least halfway through the body towards the bottom surface. A peg is disposed on the body and shaped to matingly engage a weight via a hole within the weight.

In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to a mold for processing a material. The mold includes a body having a top surface and a bottom surface. A void within the body is configured to receive a porogen and a piece of thermoplastic material. The void extends in a top to bottom direction to form a non-through cavity with a cavity surface that is substantially parallel to the bottom surface of the body. A protrusion on the body extends from the cavity surface towards the top surface. The void extends at least halfway through the body towards the bottom surface. A peg is disposed on the body and shaped to matingly engage a weight via a hole within the weight.

Devices and methods for making a polymer with a porous layer from a solid piece of polymer are disclosed. In various embodiments, the method includes heating a surface of a solid piece of polymer to a processing temperature and holding the processing temperature while displacing a porogen layer through the surface of the polymer to create a matrix layer of the solid polymer body comprising the polymer and the porogen layer. In at least one embodiment, the method also includes removing at least a portion of the layer of porogen from the matrix layer to create a porous layer of the solid piece of polymer.

Devices and methods for making a polymer with a porous layer from a solid piece of polymer are disclosed. In various embodiments, the method includes heating a surface of a solid piece of polymer to a processing temperature and holding the processing temperature while displacing a porogen layer through the surface of the polymer to create a matrix layer of the solid polymer body comprising the polymer and the porogen layer. In at least one embodiment, the method also includes removing at least a portion of the layer of porogen from the matrix layer to create a porous layer of the solid piece of polymer.

The present invention relates to a separator film in a lithium battery, more specifically relates to a polyolefin microporous film and a preparation method thereof. The polyolefin microporous film has a porosity above 30% and below 65%, a median pore size above 10 nm and below 60 nm, a stress-strain (-) curve integral in Machine Direction (MD) and Transverse Direction (TD) directions simultaneously fulfilling the following definition:
E=.sub.0.sup.()d>150 J/m.sup.2; and
the largest pore size, the smallest pore size and the median pore size fulfilling the following definition: 0.9<P<1.2, wherein P=(the largest pore sizethe smallest pore size)/the median pore size. The polyolefin microporous film according to the present invention has high tenacity, small pore sizes, concentrated distribution of pore sizes, great stability for coiling, and enabling high number of battery cycles. When used as a separator film, battery manufacturing safety and the service life of the battery being made can be increased.

The present invention relates to a separator film in a lithium battery, more specifically relates to a polyolefin microporous film and a preparation method thereof. The polyolefin microporous film has a porosity above 30% and below 65%, a median pore size above 10 nm and below 60 nm, a stress-strain (-) curve integral in Machine Direction (MD) and Transverse Direction (TD) directions simultaneously fulfilling the following definition:
E=.sub.0.sup.()d>150 J/m.sup.2; and
the largest pore size, the smallest pore size and the median pore size fulfilling the following definition: 0.9<P<1.2, wherein P=(the largest pore sizethe smallest pore size)/the median pore size. The polyolefin microporous film according to the present invention has high tenacity, small pore sizes, concentrated distribution of pore sizes, great stability for coiling, and enabling high number of battery cycles. When used as a separator film, battery manufacturing safety and the service life of the battery being made can be increased.