A process for manufacturing a rigid foam product includes processing a forest residue to obtain fibers having a mesh size of at most 5 mm mesh and an aspect ratio of between 0.5:1 and 20:1; preparing a slurry comprising the fibers, water, a foaming agent, and a polymer additive; foaming the slurry to yield a wet foam; and drying the wet foam to yield a rigid foam product.

A lignocellulose nanofibril material, a stable foam system based thereon, a preparation method and an application thereof are provided. The lignocellulosic nanofibril material includes the following components: 0.5-20 wt % of wood flour, 0.1-10 wt % of (2,2,6,6-tetramethylpiperidin-1-yl)oxidanyl, 2-25 mmol/g of an oxidant, 6-15 wt % of NaBr, and the remaining is water. The stable foam system based on the lignocellulosic nanofibril material includes: 0.1-1.0 wt % of the lignocellulosic nanofibril material, 0.2-1.0 wt % of a surfactant, 0.1-10 wt % of sodium chloride, 0.1-1.0 wt % of calcium chloride, 0.1-1.0 wt % of magnesium chloride, 0.1-1.0 wt % of sodium sulfate, and a balance of water.

A lignocellulose nanofibril material, a stable foam system based thereon, a preparation method and an application thereof are provided. The lignocellulosic nanofibril material includes the following components: 0.5-20 wt % of wood flour, 0.1-10 wt % of (2,2,6,6-tetramethylpiperidin-1-yl)oxidanyl, 2-25 mmol/g of an oxidant, 6-15 wt % of NaBr, and the remaining is water. The stable foam system based on the lignocellulosic nanofibril material includes: 0.1-1.0 wt % of the lignocellulosic nanofibril material, 0.2-1.0 wt % of a surfactant, 0.1-10 wt % of sodium chloride, 0.1-1.0 wt % of calcium chloride, 0.1-1.0 wt % of magnesium chloride, 0.1-1.0 wt % of sodium sulfate, and a balance of water.

The present invention provides dialkyl phosphorus-containing compounds, namely reactive mono-hydroxyl-functional dialkyl phosphinates, serving as highly efficient reactive flame retardants in flexible polyurethane foams. The invention further provides fire-retarded polyurethane compositions comprising said the reaction product of the mono-hydroxyl-functional dialkyl phosphinates with polyol and isocyanate foam forming components.

The present invention provides dialkyl phosphorus-containing compounds, namely reactive mono-hydroxyl-functional dialkyl phosphinates, serving as highly efficient reactive flame retardants in flexible polyurethane foams. The invention further provides fire-retarded polyurethane compositions comprising said the reaction product of the mono-hydroxyl-functional dialkyl phosphinates with polyol and isocyanate foam forming components.

A method for producing a layered material, which has a substrate layer and a layer of polyurethane bonded to the substrate layer. A leather, preferably a sanded grain leather, a textile material, preferably a woven fabric or a knitted fabric, a bonded leather material, or a microfiber nonwoven is used as the substrate layer and is bonded to the layer. According to the present teaching, at least one, preferably a single, layer of frothed polyurethane foam is applied to the substrate as the layer.

A method for producing a layered material, which has a substrate layer and a layer of polyurethane bonded to the substrate layer. A leather, preferably a sanded grain leather, a textile material, preferably a woven fabric or a knitted fabric, a bonded leather material, or a microfiber nonwoven is used as the substrate layer and is bonded to the layer. According to the present teaching, at least one, preferably a single, layer of frothed polyurethane foam is applied to the substrate as the layer.

The presently disclosed subject matter is directed to a method of making a foam. The disclosed formulation has a first part with at least one multifunctional acrylate. The disclosed formulations have a second part with at least one non-isocyanate polyurethane oligomer derived from a reaction of at least one multifunctional cyclocarbonate and at least one first multifunctional amine, and a second multifunctional amine. The formulation may also have a blowing agent and at least one surfactant.

The presently disclosed subject matter is directed to a method of making a foam. The disclosed formulation has a first part with at least one multifunctional acrylate. The disclosed formulations have a second part with at least one non-isocyanate polyurethane oligomer derived from a reaction of at least one multifunctional cyclocarbonate and at least one first multifunctional amine, and a second multifunctional amine. The formulation may also have a blowing agent and at least one surfactant.

A foaming process for converting fibrous material into a cellular foam structure includes mixing fibrous material and a solvent-based binding agent to form a mixture; saturating the mixture with a pressurized gas to form a gas-saturated mixture; expanding the gas-saturated mixture by reducing the pressure of the pressurized gas to form an expanded mixture with voids in the fibrous material; and curing the expanded mixture to set the fibrous material and drive off the solvent to provide a stable network of fibrous material having cushioning properties.