A structure for protecting a substrate. The structure comprises an inner tie coat layer which can bond to the substrate, a geopolymer foam layer, and an outer protective layer. The geopolymer foam layer is the reaction product of a mixture comprising an aluminosilicate source, an alkali activator, reinforcing fibres, and a plurality of microparticles.

The present invention provides an air filter comprising a polymer foam and an adsorbent material wherein said polymer foam comprises metal particles.

The invention relates to a foamable ethylene polymer composition comprising at least one antioxidant, at least one process aid and at least 80 wt % of a peroxide-treated ethylene polymer composition. The foamable ethylene polymer composition has melt strength of at least 2 cN, a density of 940 to 970 kg/m3, and dissipation factor measured at 1.9 GHz of 50-8010.sup.6. The invention further relates to a process for making such a foamable ethylene polymer composition, and use of the foamable ethylene polymer composition in a foamed cable insulation.

The invention relates to a foamable ethylene polymer composition comprising at least one antioxidant, at least one process aid and at least 80 wt % of a peroxide-treated ethylene polymer composition. The foamable ethylene polymer composition has melt strength of at least 2 cN, a density of 940 to 970 kg/m3, and dissipation factor measured at 1.9 GHz of 50-8010.sup.6. The invention further relates to a process for making such a foamable ethylene polymer composition, and use of the foamable ethylene polymer composition in a foamed cable insulation.

A composite foam is provided having silica aerogel particles dispersed in a closed cell polymeric foam. The silica aerogel particles are included in a volume fraction between 2 and 60%, and the composite foam has a thermal conductivity of 40 kW/mK or less and a density of 60 kg/m.sup.3 or less. In another embodiment, a composite foam is provided having a perforated closed cell polymeric foam and 2-60% hydrophobic silica aerogel particles by volume with a particle size distribution of 1 to 50 m, where the composite foam has a thermal conductivity of 30 kW/mK or less, a density of 20-45 kg/m.sup.3, and an air permeability of 20-40 cubic feet per minute.

A composite foam is provided having silica aerogel particles dispersed in a closed cell polymeric foam. The silica aerogel particles are included in a volume fraction between 2 and 60%, and the composite foam has a thermal conductivity of 40 kW/mK or less and a density of 60 kg/m.sup.3 or less. In another embodiment, a composite foam is provided having a perforated closed cell polymeric foam and 2-60% hydrophobic silica aerogel particles by volume with a particle size distribution of 1 to 50 m, where the composite foam has a thermal conductivity of 30 kW/mK or less, a density of 20-45 kg/m.sup.3, and an air permeability of 20-40 cubic feet per minute.

A polymer matrix composite comprising a porous polymeric network; and a plurality of dielectric particles distributed within the polymeric network structure; wherein the dielectric particles are present in a range from 5 to 98 weight percent, based on the total weight of the dielectric particles and the polymer (excluding the solvent); and wherein the polymer matrix composite has a dielectric constant in a range from 1.05 to 80; and methods for making the same. Polymer matrix composites comprising dielectric particles are useful, for example, as electric field insulators.

A polymer matrix composite comprising a porous polymeric network; and a plurality of dielectric particles distributed within the polymeric network structure; wherein the dielectric particles are present in a range from 5 to 98 weight percent, based on the total weight of the dielectric particles and the polymer (excluding the solvent); and wherein the polymer matrix composite has a dielectric constant in a range from 1.05 to 80; and methods for making the same. Polymer matrix composites comprising dielectric particles are useful, for example, as electric field insulators.

A thermally-insulating composite material with co-shrinkage in the form of an insulating material formed by the inclusion of microballoons in a matrix material such that the microballoons and the matrix material exhibit co-shrinkage upon processing. The thermally-insulating composite material can be formed by a variety of microballoon-matrix material combinations such as polymer microballoons in a preceramic matrix material. The matrix materials generally contain fine rigid fillers.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.