The present invention relates to a novel method for manufacturing rigid epoxy foams. Furthermore the present invention relates to materials, especially novel two-component epoxy systems that are used to conduct this method.

This novel process is characterized in that an epoxy resin is mixed with a blowing agent, especially an encapsulated blowing agent, and afterwards with an ionic liquid. Surprisingly the reaction, including foaming, starts at room temperature after a short time like after only 2 to 3 minutes.

In summary, the present invention comprises a two-component foam-in-place structural material and a process for producing a rigid epoxy foam.

A method of a polyurethane foam includes the following steps of: (1) simultaneously pumping a mixed solution prepared from hydrogen peroxide, an organic acid, a catalyst and a stabilizer and a vegetable oil into a first microstructured reactor of a micro-channel modular reaction device for reacting to obtain a reaction solution containing epoxidized vegetable oil; (2) simultaneously pumping the reaction solution containing the epoxidized vegetable oil obtained from the step (1) and a compound of formula III into a second microstructured reactor of the micro-channel modular reaction device for reaction to obtain a vegetable oil polyol; and (3) reacting the vegetable oil polyol prepared from the step (2) with a foam stabilizer, a cyclohexylamine, an isocyanate and a foaming agent cyclopentane for foaming so as to prepare a rigid polyurethane foam.

The invention relates to a one-component reaction system for producing rigid polyurethane foams (also called rigid PUR foams) having improved dimensional stability, to methods for producing same and the use thereof. The invention also relates to the rigid polyurethane foams produced using the one-component reaction system according to the invention.

The present invention relates to processes for the preparation of polyurethane foams comprising a step wherein a chemical compound with a low particle size releases a chemical and/or physical blowing agent by decomposition, polyurethane foams prepared by such processes as well as compositions comprising at least one polyol and a chemical compound with a low particle size capable of releasing a chemical and/or physical blowing agent by thermally- and/or chemically-induced degradation and uses of such compositions.

Components for articles of footwear and athletic equipment are provided including a foam. A variety of foams and foam components are provided. The articles include a composition having a foam structure, wherein the composition includes an ionomeric polymer and a plurality of cations, wherein the ionomeric copolymer is crosslinked by the cations. The crosslinks are ionic, so in some aspects the composition is free or essentially free of any covalent crosslinks between the ionomers. In particular, midsoles including the foams are provided for use in an article of footwear. Methods of making the compositions and foams are provided, as well as methods of making an article of footwear including one of the foam components. In some aspects, the foams and foam components can be made by injection molding or injection molding followed by compression molding.

A reactive composition is disclosed for making a polyisocyanurate-polyurethane comprising rigid foam (PIR-PUR), said reactive composition comprising a polyisocyanate composition, an isocyanate-reactive composition, at least one catalyst compound suitable for making the PIR-PUR comprising foam, at least one blowing agent; and optionally one or more surfactants, one or more flame retardants, one or more antioxidants, or combinations thereof characterized in that the reactive composition further comprises a reactive viscosity reducer selected from at least one acrylate and/or methacrylate compound having no isocyanate-reactive groups and having a viscosity at 25° C. below 100 mPa.Math.s.

Disclosed herein is a method for producing polyurethane or polyisocyanurate foams. The method involves reacting a composition (Z1) with at least one polyisocyanate, and occurs in the presence of at least one nucleating agent and a blowing agent, in which the nucleating agent and the blowing agent are mixed to obtain a composition (Z2) that is added to the composition (Z1) before it is reacted with the at least one polyisocyanate. The composition (Z1) contains (i) 100 parts by mass of a composition (ZP) including at least one polyol and at least one catalyst that catalyzes formation of a urethane, urea or isocyanuarate bond, and (ii) from 0.05 to 10 parts by mass of a surfactant TD having an HLB value below 6 and no silicon atom.

The invention is directed to a foamed injection moulded article comprising a foam composition obtained by foaming high density polyethylene having a quotient of melt strength and apparent viscosity >2 cN/K.Math.Pa.Math.s wherein the melt strength is determined as described in ISO 16790:2005 and the apparent viscosity is determined as described in ISO 11443:2014.

In a polypropylene-based foamed molded body of the present invention, a density which is measured on the basis of ISO1183 is greater than or equal to 0.15 g/cm.sup.3 and less than or equal to 0.54 g/cm.sup.3, thermal resistance (R) at 30° C. in a thickness direction which is measured on the basis of ASTM E1530 is greater than or equal to 0.020 m.sup.2.Math.K/W and less than or equal to 0.125 m.sup.2.Math.K/W, thermal capacity per unit area (Q) at 30° C. is greater than or equal to 1.0 kJ/m.sup.2.Math.K and less than or equal to 2.5 kJ/m.sup.2.Math.K, and Expression 1 described below is satisfied.
Q>1/(4×R.sup.1/2)  (Expression 1)

Foamed compositions that include: one or more foamable polymers; one or more ionomeric additives; and wherein the foam composition exhibits shrinkage as determined at 70° C.*1 h according to the PFI method between 0.1 and 3.5%. Methods may include preparing a polymer composition by combining one or more foamable polymers and one or more ionomeric additives in a mixer to produce the polymer composition; and foaming the polymer composition to generate a polymer foam exhibiting shrinkage as determined at 70° C.*1 h according to the PFI method of between 0.1 and 3.5%.