A composite reinforcing bar is formed by providing a reinforcing material supply of fiber strands ravings; a resin supply bath, and a puller for pulling the resin-impregnated reinforcing material through the resin bath. The material is wound on a holder, while the resin remains unset, rotated about its axis on a drive system so that the material is wrapped around a plurality of guides at spaced positions around the axis such that the fed length of the body is wrapped from one bar to the next to form bent portions of the body wrapped partly around each guide and straight portions between the guides. The guide surfaces are shaped by a machining, blasting or similar process to form projections and recesses which retain a roughness on the outside surface of the reinforcing bar during the curing action while supported on the surface. This arrangement can be used with an optional sand coating to prevent the sand particles from being compressed into the resin or body.

A process for manufacturing a thermoset polyester foam includes the following successive steps: (a) providing an expandable and thermosetting composition containing a polyol component including at least one element selected from glycerol, diglycerol and glycerol oligomers; a polyacid component including citric acid; a surfactant selected from alkyl polyglycosides and mixtures of an anionic surfactant and a cationic surfactant, and an esterification catalyst; (b) introducing the expandable and thermosetting composition into a mold or applying the expandable composition to a support; and (c) heating the expandable and thermosetting composition at a temperature at least equal to 135 C. so as to react the polyol component with the polyacid component and form a block of thermoset polyester foam.

Prepregs and laminates made from resin compositions having a free resin portion and a resin impregnated reinforcing material portion where the resin includes one or more base resins and one or more high Dk materials wherein the one or more high Dk materials are present in the resin composition in an amount sufficient to impart the resin composition with a cured Dk.sub.W that matches the Dk.sub.WR of a resin impregnated reinforcing material to which the resin composition is applied to within plus or minus () 15%.

The present invention provides porous polymer coatings having adhesive and air flow resistive properties. The porous polymer coating comprises a polymeric foam having a void fraction of greater than about 15% and an air permeability greater than 3 cubic feet per minute per square foot as measured based on ASTM D737-04.

A curable matrix resin composition containing a thermoset resin component and metastable thermoplastic particles, wherein the metastable thermoplastic particles are particles of semi-crystalline thermoplastic material with an amorphous polymer fraction that will undergo crystallization upon heating to a crystallization temperature Tc. A fiber-reinforced polymeric composite material containing metastable thermoplastic particles is also disclosed.

There is provided a composite material including scaly fillers made of an inorganic material and a binding resin that is a thermosetting resin which binds the fillers. The composite material 1 is a foaming material in which a plurality of voids is dispersed therein, and the fillers accumulate on inner walls of the voids so that flat surfaces of the fillers overlap.

A prepreg 100 with a metal layer has the metal layer 20 having a thickness of 11 ?m or less; and the prepreg 10 provided on the metal layer 20. A carrier layer for supporting the metal layer 20 is not provided.

An intermediate base material is provided that is excellent in the conformity to three-dimensional shapes and that, when formed into a fiber reinforced plastic, develops good surface quality and high mechanical properties. According to one aspect, an incised prepreg is provided that has, in at least a partial region in a prepreg that contains unidirectionally oriented reinforcing fibers and a resin, a plurality of incisions that divide reinforcing fibers, wherein, in the case where a population is made up of the numbers of incisions contained in ten small circular regions of 10 mm in diameter randomly selected in the aforementioned region, a mean value for the population is 10 or greater and a coefficient of variation therefor is within 20%.

A hybrid woven textile for reinforcing a polymer matrix of a composite material that includes inorganic fibers selected from glass fibers, basalt fibers, carbon fibers, ceramic fibers, quartz fibers and silica fibers, and natural organic fibers, characterized in that the inorganic fibers and the natural organic fibers are co-woven, co-braided or co-knitted with one another.

A device for manipulating liquid droplets comprises a structured surface including an array of larger pillars and a number of smaller pillars distributed among the larger pillars, where each of the larger pillars comprises a shape memory polymer having a glass transition temperature T.sub.g. The structured surface has an undeformed initial configuration, and, upon compression of the larger pillars, the structured surface comprises a deformed configuration. The undeformed initial configuration is recoverable from the deformed configuration by heating the shape memory polymer at or above the T.sub.g. When exposed to a liquid droplet, the structured surface comprises a first wettability in the deformed configuration and a second wettability in the undeformed initial configuration. Thus, the structured surface exhibits a dynamic wettability for manipulating liquid droplets.