A formulation of nitrile glove made from carboxylated acrylonitrile butadiene elastomer comprising an aluminum and zinc oxide compound as a crosslinker and a metal ion stabilizer without sulfur and accelerator for decreasing type IV allergy risk and providing a cost down method of increasing filler loading ability of carboxylated acrylonitrile butadiene latex.

An emulsifier-free process for the preparation of water expandable polymer beads, including: a) providing an emulsifier-free starting composition comprising styrene, b) prepolymerizing the starting composition to obtain a prepolymer composition, c) mixing an aqueous blowing agent with the prepolymer composition at an elevated temperature to obtain an inverse emulsion of water droplets in the prepolymer composition, wherein the aqueous blowing agent comprises water and a water soluble initiator dissolved in the water and the water droplets comprise spheres of a styrene polymer, wherein the water soluble initiator partly decomposes due to the elevated temperature leading to the formation of the inverse emulsion of water droplets in the prepolymer composition, d) suspending the inverse emulsion in an aqueous medium to yield an aqueous suspension of suspended droplets and e) polymerizing monomers in the droplets of the suspension obtained by step d) to obtain the water expandable polymer beads.

The disclosed latex system comprises a one-component, closed-cell, semi-foam, mastic sealant using gas-filled, flexible, organic microspheres to create a product that is elastic and compressible under pressure without protruding in an outward direction when compressed, thereby allowing the applied sealant to compress in an enclosed, maximum-filled channel unlike typical mastic sealants (while retaining the ability to rebound). This allows the sealant to function as a gasket, and, once fully cured, to have properties including vibration damping, insulating, and condensation resistance. The sealant can be formulated as an air barrier or a vapor barrier and at various degrees of moisture resistance. It may be applied by different packaging variations including aerosol can (bag in can or bag on valve), airless sprayer, cartridge tubes, foil tubes, squeeze tubes, and buckets to be applied using a brush, trowel, spatula, etc. The disclosed mastic sealant can also be formulated to be smoke-resistant and flame-resistant.

A latex formulation for making elastomeric product, more particularly an elastomeric glove comprising a mixture of at least one base polymer, a cross-linker; and a pH adjustor, where the pH adjustor providing a pH range of 9.5 to 10.5. Still further, the present invention discloses a method for preparing a latex formulation for making elastomeric product, more particularly an elastomeric glove without using accelerators, zinc oxide and sulphur, which comprises the steps of mixing a base polymer with a pH adjuster, stirring the mixture for time period ranging from 20 minutes to 30 minutes, adding a cross-linker to the mixture, stirring said mixture for an hour, optionally adding at least one or more additive to said mixture, adding water to said mixture to achieve a total solid content (TSC) ranging in between 13% to 30% by w/w, allowing said mixture to mature.

An integral latex foam having a first layer foam and a second and/or subsequent layer of latex foam is disclosed. The first layer foam contains an additive that is applied in the form of a solution, emulsion or dispersion. The first layer has a thickness from 0.01 to 9 mm.

A dip-formed article obtained by dip forming a dip-forming composition containing a latex of a carboxyl group-containing nitrile rubber, wherein at least one surface is surface treated, a thickness is 0.02 to 0.2 mm, a coefficient of dynamic friction of the surface treated surface is 0.5 or less, and a tensile strength after surface treatment is 30 MPa or more is provided.

Provided are compositions and associated methods for producing elastomeric rubber gloves with improved strength and flexibility at desirable glove palm thicknesses. An example elastomeric rubber glove comprises a substrate formed from a composition comprising a synthetic rubber latex, and an ionic liquid. The ionic liquid may comprise a combination of one or more alkyl imidazole ionic salts. The composition may comprise one or more metal oxides, including at least one of zinc oxide, magnesium oxide, cadmium oxide, and aluminum oxide. The synthetic rubber latex compositions were found to yield a material with strength and flexibility characteristics comparable to natural latex gloves of a greater thickness. The described gloves may also be cured without the addition of Sulphur and other vulcanization or rubber accelerators, further reducing the risk of allergies and costs of production.

The present invention relates to method for the production of a continuous elastomeric film and to continuous elastomeric films and elastomeric articles obtained thereby, where the method comprises: B) providing an aqueous polymer latex composition comprising: (I) particles of a latex polymer obtained by free-radical emulsion polymerization of a mixture of ethylenically unsaturated monomers, the particles bearing a plurality of functional groups, and (II) a crosslinking component comprising a plurality of functional groups at least one thereof being reactive with the functional groups on the latex polymer particles; B) forming from the aqueous polymer latex composition a continuous polymer film; C) optionally drying the continuous polymer film obtained in step B); D) curing the continuous polymer film obtained in step B) or C) to form a continuous elastomeric film; and E) optionally rolling the continuous elastomeric film obtained in step D) into a roll.

In certain embodiments, the disclosed sealant comprises a one-component, closed-cell, semi-foam, sealant using gas-filled, flexible, organic microspheres to create a product that is elastic and compressible under pressure without protruding in an outward direction when compressed, thereby allowing the applied sealant to compress in an enclosed, maximum-filled channel unlike typical mastic sealants (while retaining the ability to rebound). This allows the sealant to function as a gasket, and, once fully cured, to have properties including vibration damping, insulating, and condensation resistance. The sealant can be formulated as an air barrier or a vapor barrier and at various degrees of moisture resistance. It may be applied by different packaging variations including aerosol can (bag in can or bag on valve), airless sprayer, cartridge tubes, foil tubes, squeeze tubes, and buckets to be applied using a brush, trowel, spatula, etc. The disclosed sealant can also be formulated to be smoke-resistant and flame-resistant.

Provided are compositions and associated methods for producing elastomeric rubber gloves with improved strength and flexibility at desirable glove palm thicknesses. An example elastomeric rubber glove comprises a substrate formed from a composition comprising a synthetic rubber latex, and an ionic liquid. The ionic liquid may comprise a combination of one or more alkyl imidazole ionic salts. The composition may comprise one or more metal oxides, including at least one of zinc oxide, magnesium oxide, cadmium oxide, and aluminum oxide. The synthetic rubber latex compositions were found to yield a material with strength and flexibility characteristics comparable to natural latex gloves of a greater thickness. The described gloves may also be cured without the addition of Sulphur and other vulcanization or rubber accelerators, further reducing the risk of allergies and costs of production.