Methods to make a silica elastomer composite with a destabilized dispersion of silica are described, along with silica elastomer composites made from the methods. The advantages achieved with the methods are further described.

The present invention provides a process for making a silica masterbatch that contains hydrophobated silica, solution-made rubber and emulsion-made rubber. Hydrophobated silica is mixed into a latex emulsion. Solution-rubber crumb in an aqueous suspension is mixed into the latex emulsion, which is coagulated, and a crumb is recovered, further homogenized, dried and baled to yield the silica masterbatch. A well-dispersed mixture of hydrophobated silica and emulsion-made rubber is added into a steam distillation step of a solution-rubber process from which a silica masterbatch is recovered. The emulsion-made rubber can be omitted to make a silica masterbatch of solution rubber and silica without emulsion rubber. The silica masterbatch has physical properties similar to those found in a comparable dry-mixed composition, but the silica masterbatch can be incorporated more easily and less expensively into tires and other rubber products than the dry-mixed composition.

The present invention aims to provide a rubber composition having sufficient reinforcement and fatigue resistance even when a large strain is applied thereto, and the present invention is to provide a substituted carboxy group-containing modified cellulose nanofiber wherein at least part thereof has at least any one of a substituent represented by Formula (a): CONHR.sup.1 and a substituent represented by Formula (b): COOR.sup.1 (in Formulae (a) and (b), R.sup.1 is independently a C.sub.3-30 hydrocarbon having at least one unsaturated bond), and a rubber composition including the same.

The present invention provides a process for making a silica masterbatch that contains hydrophobated silica, solution-made rubber and emulsion-made rubber. Hydrophobated silica is mixed into a latex emulsion. Solution-rubber crumb in an aqueous suspension is mixed into the latex emulsion, which is coagulated, and a crumb is recovered, further homogenized, dried and baled to yield the silica masterbatch. A well-dispersed mixture of hydrophobated silica and emulsion-made rubber is added into a steam distillation step of a solution-rubber process from which a silica masterbatch is recovered. The emulsion-made rubber can be omitted to make a silica masterbatch of solution rubber and silica without emulsion rubber. The silica masterbatch has physical properties similar to those found in a comparable dry-mixed composition, but the silica masterbatch can be incorporated more easily and less expensively into tires and other rubber products than the dry-mixed composition.

This invention relates generally to vulcanization compounds and relates more specifically to vulcanization compositions with reduced allergenic potential that include accelerator compositions for vulcanizing elastomeric articles. Vulcanization compositions are disclosed that include a single fugitive dihydrocarbyl xanthogen polysulfide accelerator and a single aldehyde-aniline condensate accelerator.

A process for preparing a master batch, comprising: the step of filtrating a dispersion of cellulose nanofibers under pressure or under reduced pressure with a filtration pressure differential of 0.01 MPa or more; and the step of mixing cellulose nanofibers obtained by the filtration step and rubber component is provided. A master batch can be provided to provide a rubber composition with improved mechanical strengths by the invention.

A method for making modified latex particles, wherein the particles comprise condensation polymers bonded to functional groups on the latex particles and the method for forming the condensation polymer comprises reacting the amino groups present on the latex particles with (i) at least a first polyfunctional compound, having at least two functional moieties reactive with said functional groups of the latex, or (ii) at least a first polyfunctional compound, having at least two functional moieties reactive with said functional groups of the latex and at least a first amine compound, comprising amino groups selected from the group consisting of ammonia, a primary and a secondary amine to form a first condensation polymer reaction product comprising ion exchanging sites and a first unreacted excess of functional moieties.

A latex formulation for making elastomeric product, more particularly an elastomeric glove comprising a mixture of at least one base polymer, a cross-linker; and a pH adjuster, where the pH adjustor providing a pH range of 9.5 to 10.5. Still further, the present invention discloses a method for preparing a latex formulation for making elastomeric product, more particularly an elastomeric glove without using accelerators, zinc oxide and sulphur, which comprises the steps of mixing a base polymer with a pH adjuster, stirring the mixture for time period ranging from 20 minutes to 30 minutes, adding a cross-linker to the mixture, stirring said mixture for an hour, optionally adding at least one or more additive to said mixture, adding water to said mixture to achieve a total solid content (TSC) ranging in between 13% to 30% by w/w, allowing said mixture to mature.

The present invention relates to an apparatus and a method for producing a polymer latex resin powder, and according to one aspect of the present invention, there is provided an apparatus for producing a polymer latex resin powder comprising a first flocculation tank to which a polymer latex and a flocculant are each supplied, wherein the first flocculation tank is provided with a stirring part including a rotation axis and one or more impellers mounted on the rotation axis, and a discharge line, and the first flocculation tank is configured to operate as a closed system upon operation of the stirring part.

A flexible cellular foam or fabric product is coated with a coating including highly thermally conductive nanomaterials. The highly thermally conductive nanomaterials may be carbon nanomaterials, metallic, or non-metallic solids. The carbon nanomaterials may include, but are not necessarily limited to, carbon nanotubes and graphene nanoplatelets. The highly thermally conductive nanomaterials may include but are not limited to nano-sized solids that may include graphite flakes, for example. When coated on a surface of flexible foam, the presence of nanomaterials may impart greater thermal effusivity, greater thermal conductivity, and/or a combination of these improvements. The flexible foam product may be polyurethane foam, latex foam, polyether polyurethane foam, viscoelastic foam, high resilient foam, polyester polyurethane foam, foamed polyethylene, foamed polypropylene, expanded polystyrene, foamed silicone, melamine foam, among others.