C08L2203/14

Method for producing resin molded article and shoe sole member

Provided is a method for producing a resin molded article including an introducing step of introducing a plurality of resin foam particles and a heat medium substance into a forming mold, and a molding step of, after the introducing step, heating the forming mold to a temperature at which the heat medium substance can be vaporized, thereby obtaining a resin molded article including the plurality of resin foam particles.

CELLULOSE FIBER FOAM WITH PAPER-LIKE SKIN AND COMPRESSION MOLDING PROCESS FOR ITS PREPARATION
20230212366 · 2023-07-06 ·

Provided herein is a molded cellulose foam having a smooth, dense surface fiber layer and a low density, open-cell structure interior, a process for compression-molding fiber foam into such molded cellulose foam, articles prepared with such foam, and articles prepared by such process.

Foam molded product of thermoplastic polyester elastomer resin and method for producing the same
11542380 · 2023-01-03 · ·

According to the present invention, there is provided a foam molded product of thermoplastic polyester elastomer resin which exhibits light weight and excellent rebound resilience. The foam molded product is characterized in that, the foam molded product has a foamed layer consisting of a resin phase and an isolated foamed cell.

Polyurethane foams containing additive manufacturing waste as filler for automotive applications and processes for manufacturing the same

A closed loop recycling process of manufacturing a foam part includes dispersing a filler material recycled from an additive manufacturing (AM) process in at least one foam reactant and pouring or injecting the at least one foam reactant with the filler material into a mold and forming the foam part. The foam part has a foam matrix with between 2.5 wt. % and 30 wt. % of the filler material. The filler material can be a recycled powder from a selective laser sintering process that is not graded (i.e., sized) before being dispersed in the at least one foam reactant. For example, the recycled powder can be a recycled polyamide 12 (rPA12) powder with an average particle diameter of less than 100 micrometers. Also, the least one foam reactant can be a polyol reactant and an isocyanate reactant such that a polyurethane foam matrix with recycled rPA12 filler material is formed.

PROPYLENE COMPOSITION FOR FOAMING WITH IMPROVED MECHANICAL PROPERTIES

A polypropylene composition (C) comprising: i) from 55.0 to 95.0 wt.-% of a heterophasic propylene copolymer (HECO), ii) from 5.0 to 45.0 wt. -% of a copolymer (CP), preferably a random copolymer, of propylene and at least one comonomer selected from the group of C4-C10 alpha-olefins that has been synthesized in the presence of a single-site catalyst, wherein the polypropylene composition (C) has a melt flow rate MFR2 of from 1.0 to 30.0 g/10 min, and wherein the polypropylene composition (C) has a Charpy Notched Impact Strength NIS of greater than or equal to 16.0 kJ/m2.

FUNCTIONALIZED PROCESS AID BLENDS FOR CELLULAR PVC
20220403155 · 2022-12-22 ·

A method of reducing foamed density that results in a foamed polyvinyl chloride (PVC) component exhibiting reduced density. The foamed PVC component contains at least a PVC resin and a process aid blend. The process aid blend contains from 1 weight % to 60 weight % (based on the weight of the blend) of a functionalized process aid, and from 99 weight % to 40 weight % (based on the weight of the blend) of a non-functionalized process aid. The functionalized process aid includes at least one base polymer functionalized with a reactive epoxy, hydroxyl, β-keto ester, β-keto amide, or carboxylic acid functional group. The foamed PVC component containing the process aid blend has a lower density than a reference foamed PVC component made using the same process conditions and additives, but which contains only non-functionalized process aid and not the functionalized process aid.

Method for preparing foamed thermoplastic polyurethane elastomer product

The present invention relates to a method for preparing a foamed thermoplastic polyurethane elastomer product, comprising the steps of: 1) coating a binder: coating the binder on the surfaces of expandable thermoplastic polyurethane elastomer particles; 2) curing and molding: adding the product obtained from step 1) to a mold and then placing it in a vulcanizing machine for curing and molding; and 3) cooling and setting: cooling the mold after the molding in step 2) to obtain the product of the present invention. By means of pre-coating the binder on the surfaces of expanded thermoplastic polyurethane elastomer particles according to the present invention, the weight of the binder can be reduced, and the properties of the expanded thermoplastic polyurethane elastomer particles can be utilized to the maximum extent.

FOAMABLE POLYPROPYLENE COMPOSITION, AND FOAMED POLYPROPYLENE AND PREPARATION METHOD THEREFOR
20220396678 · 2022-12-15 ·

A foamable polypropylene composition, and foamed polypropylene and a preparation method therefor are provided. The polypropylene composition comprises polypropylene, a polypropylene modifier, a foaming agent, and an optional nucleating agent. A preparation method for the polypropylene modifier comprises: enabling polar monomer grafted polypropylene to be in contact with a component A to react and carrying out extruding pelletizing, wherein a polar monomer in the polar monomer grafted polypropylene can chemically react with the component A; the polar monomer is selected from at least one of dimethylamino methacrylate, epoxy acrylate, trimeric acrylic isocyanurate, and acrylamide; and the component A is selected from at least one of polyisocyanate, polyethylene oxide, and an amido-containing substance. The foamed polypropylene has an obtained foaming ratio of 12 times or more, and also has high tensile and flexural properties.

POLYVINYL CHLORIDE (PVC) FOAMED CEILING PANEL AND FABRICATION METHOD THEREOF

A polyvinyl chloride (PVC) foamed ceiling panel and a fabrication method thereof are disclosed. The PVC foamed ceiling panel is made of a PVC resin powder, a filler, a foaming regulator, a composite foaming agent, a calcium-zinc stabilizer, a lubricant, a pigment, a weather resistance modifier, a smoke suppressant, and a flame retardant. The PVC foamed ceiling panel has the advantages of heat resistance, matting, smoke suppression, flame retardancy, environmental friendliness, light weight, small thickness, safety, long-term action, long service life, wide use range, and the like, and can be used for suspended ceilings in residential buildings, office buildings, exhibition halls, conference halls, and the like and for various decorations. The fabrication method of the PVC foamed ceiling panel has the advantages of low cost, high performance, scientific rationality, and simple and easy operation.

PRESSURE-SENSITIVE ADHESIVE COMPOUNDS, AND SELF-ADHESIVE PRODUCTS AND COMPOSITES COMPRISING THE LATTER

The present invention relates to a foamed pressure-sensitive adhesive compound on the basis of aromatic polyvinyl-polydiene block copolymers, in particular for double-sided self-adhesive strips, containing a) 39.8 wt. % to 51.8 wt. % of an elastomer component, b) 35.0 wt. % to 58.0 wt % of an adhesive resin component, c) 2.0 wt. % to 15.0 wt. % of a plasticizer component, d) 0.0 wt. % to 18.0 wt. % of further additives and e) microballoons, the microballoons being at least partly expanded.