This manufacturing method of a molded surface fastener involves a primary molding step for forming a primary molded body and a secondary molding step for compressing a provisional element of the primary molded body while heating the same. A molding apparatus is provided with a mold member comprising multiple penetration holes and multiple concave portions, whereof each penetration hole communicates to at least one concave portion; in the primary molding step, the molding apparatus is used to form a primary molded body comprising a provisional element having a primary stem portion and a pawl portion is formed from the protruded portion by compressing the provisional element. By this means, it is possible to stably manufacture a molded surface fastener that has an engaging element comprising a pawl portion that projects from the outer peripheral edge of an engaging head portion.

The invention relates to a workpiece having a shape produced by thermoforming from at least one sheet (3) of plastic material, such as polycarbonate, and at least one applied element (6, 8; 7, 9) that is applied to the at least one sheet and secured there, characterised in that the securing of the at least one applied element to the at least one sheet takes place at least partially by means of crimping.

The molded surface fastener has a plurality of engaging regions having engaging elements and a plurality of space regions disposed between the engaging regions. Each space region has a plurality of wall pieces standing on a substrate portion and intrusion-accepted space portions which allows a foam resin material to intrude across the wall pieces in foam molding of a cushion body. By that, deformation or breakage of the engaging element in a manufacturing process can be prevented. Moreover, the molded surface fastener is firmly fixed in a state that the engaging elements are exposed.

A fastening tape includes a base, at least one hook, and at least one rib. The at least one hook includes a stem and an engagement portion extending from an upper end of the stem in a longitudinal direction. The stem includes a leading edge and a trailing edge in the longitudinal direction, and a center of the at least one hook is between the leading edge and the trailing edge. The at least one rib is laterally adjacent to the at least one hook, and a center of the at least one rib is offset from the center of the at least one hook in the longitudinal direction towards the leading edge of the stem.

A closure tab is provided and includes a first substrate. A second substrate is adhesively attached to the first substrate. The second substrate has mechanical closure material formed thereon. A compression bond pattern is applied to the first substrate and the second substrate. The compression bond pattern includes at least one outwardly extending protrusion. The compression bond pattern may include, for example, circular bond points, stripes, or a decorative element. A method is also provided wherein the second substrate is compressed onto the first substrate by a patterned roller. The second substrate may be compressed onto the first substrate by a plurality of pins spaced in alternating offset rows.

A material engagement element sheet formed from a sheet material (10) incorporates a pattern of material engagement element slots (14), each slot containing an array of material engagement elements (20) which have a tapered distal section (30), a flange section (34) and a proximal section (32) which is attached to an edge of the slots in the sheet material. The material engagement element sheet material may be a single layer of shape memory material, or the sheet material may be a composite of different layers some of which may include pre-strained shape memory materials with distinguishable activation parameters. The material engagement element slot configuration allows for the simultaneous processing of the material engagement elements. The material engagement elements may be processed such that they are in a state that is substantially perpendicular to the surface of the material engagement element sheet. The configuration of the flexible base material and the pattern of the material engagement element slots may be used in order to manufacture various material engagement element devices including a material engagement element pad device (166), a cylindrical material engagement element device (104, 105), and a spherical material engagement element device (152).

A loop surface fastener in which numerous looped engaging elements formed from loop yarns inserted in parallel to ground warp yarns are provided upright on one side of a base fabric formed from ground warp yarns and ground weft yarns satisfies all the following requirements 1) to 3). 1) The loop yarn is a multi-filament yarn formed by bundling 5 to 9 filaments of 30 to 45 decitex. 2) The density of the looped engaging elements is in a range of 100 to 200/cm.sup.2. 3) Loop surfaces of the looped engaging elements are substantially facing in the same direction and the loop surface facing direction is a ground weft yarn direction.

Arrays of male fastener elements are formed by molding preforms in cavities defined in one or more adjacent plates and shaped to mold preform arms that extend to a plate side, such as in a cross-machine direction of a continuous molding process. The preforms may be deformed to flatten their upper surfaces and lengthen the arms. Stems of preforms have molded side surfaces and each have width, measured in the longitudinal direction of the strip, that narrows with distance from the strip surface, and also narrows with distance from a parting line extending from the strip surface to the head between the arms.

In this molded surface fastener, plural engaging elements having a stem portion and an engaging head portion formed integrally on the stem portion are standing on the base portion, at least one pawl portion having a pawl width dimension narrower than a width dimension at a boundary between the stem portion and the engaging head portion is protruded on an outer peripheral edge part of the engaging head portion, and a back surface of pawl of the pawl portion is formed at different angles with respect to a back surface of head portion of the engaging head portion. Such a molded surface fastener of the present invention has a substantial engaging force with respect to a female surface fastener and can make a texture of its surface comfortable.

A system of attachment surface structures that find their best use in the form of repeatedly removable straps and bands for securing one object to another. The surfaces are preferably constructed of narrow sheets of flexible polymer plastic materials having generally high tensile strength. A first embodiment includes shaped parallel ridges on one surface that interlock with mating parallel ridges on an opposing surface. These parallel ridges may be double sided (interlocking on both sides of each shaped ridge with the next shaped ridge on either side) or single sided (interlocking with a single ridge oriented 180 degrees from the first). Further embodiments include an array of shaped posts of various regular geometric shapes that interlock with an opposing array of similar or distinct posts.