The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith components. In some embodiments, an HHR coke oven includes a monolith component that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the monolith component comprises a thermally-volume-stable material. The monolith component may be a crown, a wall, a floor, a sole flue or combination of some or all of the oven components to create a monolith structure. In further embodiments, the component is formed as several monolith segments spanning between supports such as oven sidewalls. The monolith component and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the oven.

A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.

The present technology relates to systems and methods for reducing leaks in a system for coking coal. For example, some embodiments provide systems and method for treating a cracked or leaking surface in a system for coking coal. In particular, the present technology includes systems having one or more substances configured to reduce an airflow through one or more cracks by creating an at least partially impermeable patch. The present technology further includes methods for treating surfaces having one or more cracks to reduce an airflow through the one or more cracks.

An inspection apparatus for coke oven construction that is configured to check accuracy after refractories are laid in oven construction work for updating or newly creating a coke oven that produces coke. The inspection apparatus includes an image capturing device configured to acquire an image of a work area where oven construction work is in progress, measurement region determining means configured to identify a work-completed area where laying work has been completed on the basis of the image of the work area acquired by the image capturing device, and determine the identified work-completed area as a measurement region, and a refractory position measuring device configured to check laying accuracy by measuring positions of laid refractories in the measurement region determined by the measurement region determining means.

Methods and systems for constructing a refractory wall structure having gas flue spaces are provided. In certain embodiments, a first course of the wall structure may be constructed by installing opposing refractory side wall panels that are separated by a distance which defines a widthwise dimension of the wall structure and an interior wall space therebetween. The side wall panels may include multiple sets of finger forms defining a joint space (e.g., a dovetail joint space), whereby the finger forms protrude inwardly into the interior wall space such that the sets of finger forms of one side panel are oppositely positioned relative to the sets of finger forms of an opposed side wall panel. Thereafter, a series of rigid refractory bridge components may be installed between respective oppositely positioned sets of the finger forms of the opposed wall panels so that a portion of the refractory bridge components is received with the joint space of the finger forms to thereby establish the flue spaces between longitudinally adjacent ones of the bridge components.

Methods and systems for constructing a refractory wall structure having gas flue spaces are provided. In certain embodiments, a first course of the wall structure may be constructed by installing opposing refractory side wall panels that are separated by a distance which defines a widthwise dimension of the wall structure and an interior wall space therebetween. The side wall panels may include multiple sets of finger forms defining a joint space (e.g., a dovetail joint space), whereby the finger forms protrude inwardly into the interior wall space such that the sets of finger forms of one side panel are oppositely positioned relative to the sets of finger forms of an opposed side wall panel. Thereafter, a series of rigid refractory bridge components may be installed between respective oppositely positioned sets of the finger forms of the opposed wall panels so that a portion of the refractory bridge components is received with the joint space of the finger forms to thereby establish the flue spaces between longitudinally adjacent ones of the bridge components.

The device for pyrolysis of carbonaceous materials comprises a working chamber comprising a non-magnetic wall comprising an inner graphite lining; one or more electrodes adapted to be inserted within a carbon-based bedding; a solenoid coiled around the device exterior, the solenoid adapted to create a magnetic field within the working chamber such that when the solenoid is energized, the carbon-based bedding is caused to move; a lower solids outlet comprising an airlock, the solids outlet adapted to permit solids to exit the device; and a lower gas outlet adapted to permit gaseous substances to exit after having traveled through the carbon-based bedding. The method comprises the steps of loading carbon-containing materials into the working chamber; using the first and second electrodes to heat the carbon-containing materials by passing electric current through the carbon-containing materials without air access; collecting, cleaning and releasing gaseous pyrolysis products produced by the heating.

The device for pyrolysis of carbonaceous materials comprises a working chamber comprising a non-magnetic wall comprising an inner graphite lining; one or more electrodes adapted to be inserted within a carbon-based bedding; a solenoid coiled around the device exterior, the solenoid adapted to create a magnetic field within the working chamber such that when the solenoid is energized, the carbon-based bedding is caused to move; a lower solids outlet comprising an airlock, the solids outlet adapted to permit solids to exit the device; and a lower gas outlet adapted to permit gaseous substances to exit after having traveled through the carbon-based bedding. The method comprises the steps of loading carbon-containing materials into the working chamber; using the first and second electrodes to heat the carbon-containing materials by passing electric current through the carbon-containing materials without air access; collecting, cleaning and releasing gaseous pyrolysis products produced by the heating.

An organic matter degradation device has a reaction chamber which sidewall includes at least one energy resonance/reflection/storage unit made of an infrared material. An excess heat energy of each degradation is reflected by the infrared material, and the excess heat energy and a heat energy radiated from the infrared material propagate to the non-degraded organic matter in the housing space of the reaction chamber, again, so as to continue the degradation of the organic matter. The organic matter degradation device has active heat radiation to present main advantages of uniform heat effect, low energy consumption and fast degradation time. The heat energy is accumulated after several times, and thus the degradation of the organic matter continues without using the initial heating device to continuously provide the subsequent heat energy. The present disclosure further provides an organic matter degradation method.

An organic matter degradation device has a reaction chamber which sidewall includes at least one energy resonance/reflection/storage unit made of an infrared material. An excess heat energy of each degradation is reflected by the infrared material, and the excess heat energy and a heat energy radiated from the infrared material propagate to the non-degraded organic matter in the housing space of the reaction chamber, again, so as to continue the degradation of the organic matter. The organic matter degradation device has active heat radiation to present main advantages of uniform heat effect, low energy consumption and fast degradation time. The heat energy is accumulated after several times, and thus the degradation of the organic matter continues without using the initial heating device to continuously provide the subsequent heat energy. The present disclosure further provides an organic matter degradation method.