The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith components. In some embodiments, an HHR coke oven includes a monolith component that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the monolith component comprises a thermally-volume-stable material. The monolith component may be a crown, a wall, a floor, a sole flue or combination of some or all of the oven components to create a monolith structure. In further embodiments, the component is formed as several monolith segments spanning between supports such as oven sidewalls. The monolith component and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the oven.

The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith components. In some embodiments, an HHR coke oven includes a monolith component that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the monolith component comprises a thermally-volume-stable material. The monolith component may be a crown, a wall, a floor, a sole flue or combination of some or all of the oven components to create a monolith structure. In further embodiments, the component is formed as several monolith segments spanning between supports such as oven sidewalls. The monolith component and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the oven.

The present invention provides a microwave pyrolysis reactor (1) comprising an inner pipe element (2) and a housing (4), wherein the inner pipe element (2) is made of a microwave transparent material and is arranged within the housing and comprises a first open end (5) and a second open end (6); the housing (4) comprises a first inner surface, enclosing an annular space (7,44) around the inner pipe element (2), a waste inlet (10), a solids outlet (11), a gas outlet (12), and a port (13) for a microwave waveguide (14), the waste inlet and the solids outlet are in communication with the first open end and the second open end of the inner pipe element, respectively, and the port for a microwave waveguide is in communication with the annular space; the inner pipe element, the waste inlet and the solids outlet of the housing form parts of a conduit not in fluid communication with the annular space around the inner pipe element and wherein the inner pipe element is clamped within the housing via a cylinder-shaped resilient assembly (54) arranged at at least one of the first open end (5) and the second open end of the inner pipe element, the resilient assembly is adapted to allow longitudinal expansion of the inner pipe element (2) and comprises a central through-going passage (57) having a centerline in line with a centerline (C) of the inner pipe element.

The present invention provides a microwave pyrolysis reactor (1) comprising an inner pipe element (2) and a housing (4), wherein the inner pipe element (2) is made of a microwave transparent material and is arranged within the housing and comprises a first open end (5) and a second open end (6); the housing (4) comprises a first inner surface, enclosing an annular space (7,44) around the inner pipe element (2), a waste inlet (10), a solids outlet (11), a gas outlet (12), and a port (13) for a microwave waveguide (14), the waste inlet and the solids outlet are in communication with the first open end and the second open end of the inner pipe element, respectively, and the port for a microwave waveguide is in communication with the annular space; the inner pipe element, the waste inlet and the solids outlet of the housing form parts of a conduit not in fluid communication with the annular space around the inner pipe element and wherein the inner pipe element is clamped within the housing via a cylinder-shaped resilient assembly (54) arranged at at least one of the first open end (5) and the second open end of the inner pipe element, the resilient assembly is adapted to allow longitudinal expansion of the inner pipe element (2) and comprises a central through-going passage (57) having a centerline in line with a centerline (C) of the inner pipe element.

A coke oven can include an oven body, a foundation, and a plurality of beams separating the oven body from the foundation. A buckstay applies force to the oven body to maintain compression on the oven body during thermal cycling of the coke oven. The coke oven further comprises a spring-loaded compression device, which can include a restraining device, an anchor coupled to the restraining device, and a spring coupled to the restraining device. The anchor can be attached to one or more of the beams, the foundation of the oven, or to a similar compression device on an opposite side of the oven. The spring applies force between the restraining device and the one or more beams or foundation to compress the buckstay against the oven. The force applied by the spring can maintain structural stability of the coke oven over a plurality of thermal cycles.

A method for building a coke own includes steps of building an oven body building three-dimensional control network, and building a coke side or machine side refractory brick receiving platform; based on the three-dimensional control network and the refractory brick receiving platform, marking out a laying position of each layer of refractory bricks layer by layer, arranging the refractory bricks required by laying of each layer by layer, laying the refractory bricks layer by layer according to the marking and the arrangement, jointing the laid refractory bricks layer by layer, cleaning the jointed refractory bricks layer by layer, and checking and accepting the cleaned refractory bricks layer by layer. In this method, quality control is carried out on coke oven body masonry on the whole through six dimensions.

A method for building a coke own includes steps of building an oven body building three-dimensional control network, and building a coke side or machine side refractory brick receiving platform; based on the three-dimensional control network and the refractory brick receiving platform, marking out a laying position of each layer of refractory bricks layer by layer, arranging the refractory bricks required by laying of each layer by layer, laying the refractory bricks layer by layer according to the marking and the arrangement, jointing the laid refractory bricks layer by layer, cleaning the jointed refractory bricks layer by layer, and checking and accepting the cleaned refractory bricks layer by layer. In this method, quality control is carried out on coke oven body masonry on the whole through six dimensions.

The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith crowns. In some embodiments, an HHR coke oven includes a monolith crown that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the crown comprises a thermally-volume-stable material. The crown may be an oven crown, an upcommer arch, a downcommer arch, a J-piece, a single sole flue arch or multiple sole flue arches, a downcommer cleanout, curvilinear corner sections, and/or combined portions of any of the above sections. In some embodiments, the crown is formed at least in part with a thermally-volume-stable material. In further embodiments, the crown is formed as a monolith (or several monolith segments) spanning between supports such as oven sidewalls. In various embodiments, the monolith and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the crown.

The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith crowns. In some embodiments, an HHR coke oven includes a monolith crown that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the crown comprises a thermally-volume-stable material. The crown may be an oven crown, an upcommer arch, a downcommer arch, a J-piece, a single sole flue arch or multiple sole flue arches, a downcommer cleanout, curvilinear corner sections, and/or combined portions of any of the above sections. In some embodiments, the crown is formed at least in part with a thermally-volume-stable material. In further embodiments, the crown is formed as a monolith (or several monolith segments) spanning between supports such as oven sidewalls. In various embodiments, the monolith and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the crown.

A pressure vessel has a restraint structure for accommodating thermal cycling thereof, including: a body with a cylindrical section; a skirt connected to the body and having a foot; and a plurality of blocks disposed around the skirt adjacent to the foot. Each block is anchored to a support frame or foundation, and has a base and a flange. Each flange overlaps the foot, thereby vertically linking the blocks and the skirt. A radial clearance is formed between an outer surface of the foot and an inner surface of each base. A vertical clearance is formed between an upper surface of the foot and a lower surface of each flange.