C10B49/16

Pyrolysis reactor system and method

A system for the pyrolysis of a pyrolysis feedstock utilizes a pyrolysis reactor for producing pyrolysis products from the pyrolysis feedstock to be pyrolyzed. An eductor condenser unit in fluid communication with the pyrolysis reactor is used to condense pyrolysis gases. The eductor condenser unit has an eductor assembly having an eductor body that defines a first flow path with a venturi restriction disposed therein for receiving a pressurized coolant fluid and a second flow path for receiving pyrolysis gases from the pyrolysis reactor The second flow path intersects the first flow path so that the received pyrolysis gases are combined with the coolant fluid. The eductor body has a discharge to allow the combined coolant fluid and pyrolysis gases to be discharged together from the eductor. A mixing chamber in fluid communication with the discharge of the eductor to facilitates mixing of the combined coolant fluid and pyrolysis gases, wherein at least a portion of the pyrolysis gases are condensed within the mixing chamber.

Increasing stability of a pyrolysis product

The present disclosure relates generally to novel biomass pyrolysis processes and systems that decrease entrainment of char and other contaminants with the pyrolysis vapors as a direct consequence of the biomass feedstock comprising particles that are larger than a defined minimum diameter. The biomass feedstock may optionally be compressed to form feedstock pellets that are larger than a defined minimum diameter.

Increasing stability of a pyrolysis product

The present disclosure relates generally to novel biomass pyrolysis processes and systems that decrease entrainment of char and other contaminants with the pyrolysis vapors as a direct consequence of the biomass feedstock comprising particles that are larger than a defined minimum diameter. The biomass feedstock may optionally be compressed to form feedstock pellets that are larger than a defined minimum diameter.

Combined hydrothermal liquefaction and catalytic hydrothermal gasification system and process for conversion of biomass feedstocks

A combined hydrothermal liquefaction (HTL) and catalytic hydrothermal gasification (CHG) system and process are described that convert various biomass-containing sources into separable bio-oils and aqueous effluents that contain residual organics. Bio-oils may be converted to useful bio-based fuels and other chemical feedstocks. Residual organics in HTL aqueous effluents may be gasified and converted into medium-BTU product gases and directly used for process heating or to provide energy.

Combined hydrothermal liquefaction and catalytic hydrothermal gasification system and process for conversion of biomass feedstocks

A combined hydrothermal liquefaction (HTL) and catalytic hydrothermal gasification (CHG) system and process are described that convert various biomass-containing sources into separable bio-oils and aqueous effluents that contain residual organics. Bio-oils may be converted to useful bio-based fuels and other chemical feedstocks. Residual organics in HTL aqueous effluents may be gasified and converted into medium-BTU product gases and directly used for process heating or to provide energy.

Pyrolysis Reactor and Method
20220154074 · 2022-05-19 ·

A pyrolysis reactor and process for processing or recycling waste material. The pyrolysis reactor defines an internal cavity, and includes an inlet for the transfer of feedstock material into the internal cavity and an outlet for the transfer of processed material out of the internal cavity. The pyrolysis reactor also includes an induction heating apparatus comprising up to three induction heaters arranged outside of the internal cavity and an induction susceptor within the internal cavity e.g. granules up to 50 mm diameter and/or a helical stirrer including an induction susceptor material. The induction heating apparatus is configured to heat feedstock material within the internal cavity.

FAST PYROLYSIS HEAT EXCHANGER SYSTEM AND METHOD
20230257657 · 2023-08-17 ·

A fast pyrolysis heat exchanger system for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As a granular solid heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials.

FAST PYROLYSIS HEAT EXCHANGER SYSTEM AND METHOD
20230257657 · 2023-08-17 ·

A fast pyrolysis heat exchanger system for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As a granular solid heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials.

METHODS AND SYSTEMS FOR PRODUCING ENERGY FROM WASTE MATERIALS
20220135883 · 2022-05-05 ·

A system for processing solid waste including a segmented gasifier having a first segment detachably connected to a second segment, and a burner positioned downstream of the segmented gasifier and coupled to the segmented gasifier. A process for treating solid waste including introducing the solid waste into a first end of a segmented gasifier having a first segment detachably connected to a second segment. Gasifying the solid waste as it traverses from the first end of the gasifier to a second end of the segmented gasifier, and producing a gaseous output and a solid output at the second end of the segmented gasifier. Separating the gaseous output and the solid output, and introducing a portion of the gaseous output to a burner and recycling a portion of the gaseous output to the segmented gasifier as an energy source.

BIOCRUDE OIL MANUFACTURING SYSTEM USING PLASTIC MIXED BIOMASS AND MANUFACTURING METHOD USING THE SYSTEM
20220010221 · 2022-01-13 ·

A technique for manufacturing biocrude oil with an improved heating value and viscosity is disclosed in the present specification. A biocrude oil manufacturing system according to one embodiment includes: a pyrolysis gas generator for generating a pyrolysis gas through a fast pyrolysis reaction from a supplied mixture material; and a biocrude oil generator for generating biocrude oil by condensing the pyrolysis gas generated by the pyrolysis gas generator, wherein the mixture material includes a mixture of biomass and plastics, and the biocrude oil manufacturing system further includes an alcohol supply for supplying an alcohol to the pyrolysis gas generator and/or the biocrude oil generator.