C10B57/005

PYROLYSIS DEVICE

A pyrolysis device (1; 200) comprising an elongated tubular structure (2; 201) which extends along a longitudinal axis (X) and includes a first tubular body (3; 202) which defines an initial washing or drainage chamber, in which a shaped carriage (5; 204) containing a polymeric material to be subjected to pyrolysis thermal treatment is received, and provided with a movable front shutter (8; 207), arranged at an axial inlet mouth (9) through which the shaped carriage (5; 204) is introduced into the initial chamber (4; 203), and cooperating with first actuating means (10; 209) which alternately move them at least between a first position, in which the front shutter (8; 207) closes the initial chamber (4; 203) from the outer side (4a), and a second position, in which the front shutter (8; 207) opens the initial chamber (4; 203) from such an outer side (4a) putting it into communication with the external environment. The pyrolysis device (1; 200) further comprises a second tubular body (11; 210), located downstream of the first tubular body (3; 202) and provided at a first end (11a) with closing means (12; 211), defining a pyrolysis chamber (13; 212) which receives the shaped carriage (5; 204) to be subjected to the pyrolysis treatment, interface chimneys (6, 7; 225) for replacing the air present in the initial chamber (4; 203) and/or in the pyrolysis chamber (13; 212) with an inert gas, one or more microwave heating sources (14; 213) coupled to the second tubular body (11; 210) and facing the pyrolysis chamber (13; 212) in which they activate the pyrolysis treatment on the polymeric material present in the shaped carriage (5; 204), and a movable center shutter (15; 214) interposed between the first tubular body (3; 203) and the second tubular body (11; 210) and cooperating with second actuating means (16) which alternately move it between a closing position, in which the center shutter (15; 214) keeps the initial chamber (4; 203) and the pyrolysis chamber (13; 212) mutually isolated, and an opening position in which the center shutter (15; 214) puts the initial chamber (4) into communication with the pyrolysis chamber (13), thus allowing the passage of the shaped carriage (5; 204).

APPARATUS AND METHOD OF PRODUCING ACTIVATED CARBON MATERIAL

The present invention relates to an apparatus and a method of producing activated carbon material in a reactor from carbonised material using at least in part the flue gas from another reactor pyrolytically producing the carbonised material from a feed material.

PROCESS FOR CONVERSION OF FUEL GRADE COKE TO ANODE GRADE COKE

The present invention relates to a conversion of fuel grade coke produced through thermal cracking of heavy petroleum residue to anode grade coke. More specifically, the present invention provides a process which employs high sulfur fuel grade coke as the feedstock to produce low sulfur coke which can be used to manufacture electrodes for use in aluminium industry. Further, the invention also relates to a system for removal of metal content from coke and conversion of fuel grade coke to anode grade coke.

Apparatus, system, and method for shale pyrolysis
10829693 · 2020-11-10 · ·

Apparatuses, systems, and methods are disclosed for shale pyrolysis. A retort for shale pyrolysis may include a pyrolysis zone, a combustion zone, and a cool down zone. The pyrolysis zone may include one or more pyrolysis zone heat exchangers that transfer heat from a working fluid to shale for heating and pyrolyzing the shale. The combustion zone may include one or more injectors that inject oxygen to combust coke residue in the pyrolyzed shale. The cool down zone may include one or more cool down zone heat exchangers that cool the shale by transferring heat to the working fluid. In a further embodiment, the working fluid is circulated to heat the pyrolysis zone heat exchangers.

SYSTEM AND METHOD FOR REFINEMENT OF CHAR AND MANUFACTURE OF REGENERATED CARBON BLACK THROUGH WASTE TIRE PYROLYSIS
20200339819 · 2020-10-29 ·

The present invention includes a system and a method for the refinement of char and the manufacture of regenerated carbon black through waste tire pyrolysis, wherein, in a process of refining char obtained through a pyrolysis process of a waste tires, volatile constituents of char are preferentially removed prior to molding using a pyrolysis furnace having a continuous-type configuration and capable of operating in a continuous manner, and microparticular or microparticle-type regenerated carbon black is produced using the resulting char of increased purity as a material and then molded into spheres with water serving as a binder, whereby regenerated carbon black of high quality can be produced, with the concomitant achievement of cost reduction and an increase in output in the process of producing corresponding spherical regenerated carbon black.

COMPOSITION AND PROCESS FOR PELLETIZING CARBON-BASED MATERIALS FOR PROPPANT AND INDUSTRIAL APPLICATIONS
20200306710 · 2020-10-01 ·

A method for producing an electrically-conductive pellet includes reducing a size of a first material. The method also includes wetting the first material to produce a first slurry. The method also includes introducing the first slurry into a fluidizer to produce a first pellet. The method also includes reducing a size of a second material. The second material is an electrically-conductive material. The method also includes wetting the second material to produce a second slurry. The method also includes applying the second slurry to the first pellet.

Method of simultaneously recycling plastics and detoxifying chromite ore processing residue by residual heat from steel slag

The present invention provides a method of simultaneously recycling plastics and detoxifying chromite ore processing residue with residual heat from a steel slag. By heating and gasifying plastics with steel slag, followed by catalytically split-decomposing the plastics with catalysts such as chromite ore processing residue, the plastics are thoroughly converted into a energy gas under water vapor gasification. The surface coking of Chromite Ore Processing Residue is avoided. Meanwhile, the energy gas reduces Cr.sup.6+ in Chromite Ore Processing Residue into Cr.sup.3+, and the energy gas is cooled, and CO.sub.2 and Cl in the energy gas are adsorbed by alkaline substances in Chromite Ore Processing Residue. With this method, chromite ore processing residue is detoxified, and steel slag is cooled, furthermore, energy is saved and a energy gas is obtained.

Biochar products and production

Tools and techniques for biochar production and biochar products are provided in accordance with various embodiments. For example, some embodiments include a method of biochar production that may include introducing a compound that includes at least carbon, oxygen, and hydrogen into a reaction chamber. The compound may be heated to a temperature of at least 1,000 degrees Celsius in the reaction chamber such that the compound reacts through a pyrolysis reaction to produce biochar. The produced biochar may be collected and/or further processed in some cases. In some embodiments, the compound includes at least biomass or a waste product. In some embodiments, the temperature of the reaction chamber is at least 1,100 degrees Celsius. In some embodiments, the compound has a residence time in the reaction chamber between 10 seconds and 1,000 seconds to produce the biochar. Some embodiments include biochar that may include graphite or graphene.

METHOD AND APPARATUS FOR RECOVERING FIBERS EMBEDDED IN A COMPOSITE MATERIAL

A method for recovering fibers embedded in a composite material including loading a furnace chamber with a volume of the composite material; thermolyzing the composite material in the furnace chamber, resulting in a gaseous fraction that is continuously evacuated from the furnace chamber, and a residue of fibers covered with char that is left in the furnace chamber; cracking the gaseous fraction from the thermolyzing operation, resulting in a mixture of condensable and non-condensable gases that can be recycled; injecting a stream of an oxygen-containing gas into the still hot furnace chamber after the thermolyzing is completed therein, to burn the char from the fibers in an exothermic combustion.

MOBILE CHARCOAL/BIOCHAR PRODUCTION AND PELLETIZER SYSTEM AND METHOD THEREOF

Embodiments of the invention provide a portable charcoal system and method of operating thereof, wherein the portable charcoal system comprises a first compartment adapted to burn a material, a second compartment connected to the first compartment and adapted to receive the material from the first compartment, and a third compartment adapted to receive the material from the second compartment, the third compartment comprising an auger adapted to move the material from a back end to a front end, and out of the third compartment. The portable charcoal system further includes a source of air.