A delayed coking unit has a thermal shock-resistant, erosion-resistant internal lining to reduce thermally-induced mechanical stresses in the pressure boundary of the coke drum. The lining is effective to reduce or mitigate the transient thermal stress that occurs in the pressure boundary of the coke drum and to reduce or minimize the high thermal stress resulting from temperature differentials at the skirt-to-shell junction.

A method for making needle coke includes processing a feed comprising one or more renewable feedstocks in the presence of a cracking catalyst under fluidized catalytic cracking conditions to obtain a heavy cycle oil, delayed coking the heavy cycle oil under coking conditions to obtain an intermediate coke product, and calcining the intermediate coke product under calcinating conditions to obtain needle coke.

A method of producing activated carbon includes pyrolyzing a hydrocarbon feedstock in the presence of a salt. The hydrocarbon feedstock includes a gas hydrocarbon, a liquid hydrocarbon, or both. The salt includes an alkali metal, an alkaline earth metal, or both.

A process and apparatus for improving the production of coke having a high volatile combustible material content are disclosed. The process may include, for example: heating a coker feedstock to a coking temperature to produce a heated coker feedstock; contacting the heated coker feedstock with a quench medium to reduce a temperature of the heated coker feedstock and produce a quenched feedstock; feeding the quenched feedstock to a coking drum; subjecting the quenched feedstock to thermal cracking in the coking drum to (a) crack a portion of the quenched feedstock to produce a cracked vapor product, and (b) produce a coke product having a volatile combustible material (VCM) concentration in the range from about 13% to about 50% by weight, as measured by ASTM D3175.

The invention relates to processes for producing anode grade coke from whole crude oil. The invention is accomplished by first deasphalting a feedstock, followed by processing resulting DAO and asphalt fractions. The DAO fraction is hydrotreated or hydrocracked, resulting in removal of sulfur and hydrocarbons, which boil at temperatures over 370 C., and gasifying the asphalt portion in one embodiment. This embodiment includes subjecting hydrotreated and/or unconverted DAO fractions to delayed coking. In an alternate embodiment, rather than gasifying the asphalt portion, it is subjected to delayed coking in a separate reaction chamber. Any coke produced via delayed coking can be gasified.

Methods and systems for hydroprocessing heavy oil feedstocks to form an upgraded material involve the use of a colloidal or molecular catalyst dispersed within a heavy oil feedstock, a pre-coking hydrocracking reactor, a separator, and a coking reactor. The colloidal or molecular catalyst promotes upgrading reactions that reduce the quantity of asphaltenes or other coke forming precursors in the feedstock, increase hydrogen to carbon ratio in the upgraded material, and decrease boiling points of hydrocarbons in the upgraded material. The methods and systems can be used to upgrade vacuum tower bottoms and other low grade heavy oil feedstocks. The result is one or more of increased conversion level and yield, improved quality of upgraded hydrocarbons, reduced coke formation, reduced equipment fouling, processing of a wider range of lower quality feedstocks, and more efficient use of supported catalyst if used in combination with the colloidal or molecular catalyst, as compared to a conventional hydrocracking process or a conventional thermal coking process.

Provided are, by using an index with which the influence on the strength of coke can be evaluated, a method for evaluating a weathering degree of coal and a coking property of weathered coal within the ranges in which the weathering degree and coking property cannot be determined by using conventional methods, and a method for controlling the weathering degree of coal with which it is possible to add weathered coal to a coal blend to be used for producing coke without decreasing the strength of coke by using the index. The weathering degree of coal is evaluated by using the surface tension of semicoke which is prepared by performing a heat treatment on weathered coal as an index. The weathering degree of each brand of coal is controlled so that the interfacial tension ?.sub.inter of a semicoke blend which is prepared by blending the plural brands of semicoke in accordance with the proportions is 0.03 mN/m or lower.

Provided are, by using an index with which the influence on the strength of coke can be evaluated, a method for evaluating a weathering degree of coal and a coking property of weathered coal within the ranges in which the weathering degree and coking property cannot be determined by using conventional methods, and a method for controlling the weathering degree of coal with which it is possible to add weathered coal to a coal blend to be used for producing coke without decreasing the strength of coke by using the index. The weathering degree of coal is evaluated by using the surface tension of semicoke which is prepared by performing a heat treatment on weathered coal as an index. The weathering degree of each brand of coal is controlled so that the interfacial tension ?.sub.inter of a semicoke blend which is prepared by blending the plural brands of semicoke in accordance with the proportions is 0.03 mN/m or lower.

The present invention relates to debottleneck solution for delayed Coker unit. More particularly, this invention relates to bottoms of vacuum residuum routed to Coker unit through de-asphalting unit to avoid revamp of existing Coker for the processing of heavier feed stock when there is a change in crude slate. Another object of the invention, in particular, relates to improved delayed coking products, a process used in petroleum refineries to crack petroleum residue, thus converting it into gaseous and liquid product streams and leaving behind solid, carbonaceous petroleum coke.

A process for the treatment of a hydrocracking unit bottoms stream containing heavy poly-nuclear aromatic (HPNA) compounds and/or a fresh hydrocracking feedstock stream containing HPNA precursors to produce coke. The HPNA and/or HPNA precursors are removed from the hydrocracking unit bottoms stream and/or a fresh hydrocracking feedstock stream by solvent washing, and the HPNA and/or HPNA precursors are subjected to delayed coking for the production of coke.