C10B57/08

Systems and methods for recycling waste plastics
11407947 · 2022-08-09 ·

Systems and methods for processing waste plastics are provided. One method includes mixing, heating and compacting a supply of the waste plastic based feedstock having an appreciable amount of halide compounds or heteroatoms from one or more sources of contamination; providing an amendment comprising alkaline earth oxides and/or hydroxides, oxides of iron, and/or oxides of aluminum to be mixed, heated and compacted with the waste plastic based feedstock to form a densified melt of plastic material including the amendment; and pyrolyzing the densified melt of plastic material including the amendment within a pyrolysis reactor. Another method includes pyrolyzing a supply of the waste plastic feedstock within a pyrolysis reactor to generate a hydrocarbon gas stream and a solids residue stream; condensing out a tars product from the hydrocarbon gas stream output from the pyrolysis reactor with a quenching apparatus; and pyrolyzing the tars product within a supplemental pyrolysis reactor.

Organic waste carbonizer
11377597 · 2022-07-05 · ·

A method for transforming organic waste into carbon using sequential physical and biological degradation, including fermentation, drying under vacuum and elevated temperature followed by heating to a temperature of between 300° C. and 500° C. to promote carbonization and production of charcoal.

PROCESS FOR PRODUCTION OF NEEDLE COKE

High-quality graphite/needle grade coke is produced with reduced impurity levels and improved coefficient of thermal expansion using an integrated hydrotreatment, catalytic cracking and coking reaction sections, employing a combination of highly paraffinic hydrotreated VGO stream and aromatic CLO stream, which is thereafter processed in a delayed coking section.

PROCESS FOR PRODUCTION OF NEEDLE COKE

High-quality graphite/needle grade coke is produced with reduced impurity levels and improved coefficient of thermal expansion using an integrated hydrotreatment, catalytic cracking and coking reaction sections, employing a combination of highly paraffinic hydrotreated VGO stream and aromatic CLO stream, which is thereafter processed in a delayed coking section.

Process for Production of Graphite Coke from an Admixture of Coal and Petroleum Based Hydrocarbons

The present invention provides a process for production of graphite coke from an admixture of coal and petroleum-based hydrocarbons. This particularly describes a process wherein a mixture of coal tar pitch and hydrocarbon feedstock such as CLO is purified in a solvent treatment step and the purified mixed feedstock is subjected to thermal cracking to produce high quality graphite/needle coke. This process also provides a synergy in improved coke quality coke formation while using an admixture of coal tar pitch and CLO while subjected to common purification and coking steps.

Triphase organic matter pyrolysis system and its atmospheric pressure water ion generating device

A triphase organic matter pyrolysis system includes multiple devices cooperating with each other. The feeding device delivers organic matters into the preheating device. The preheated organic matters are delivered into the pyrolysis and carbonization reaction device. The steam generating device produces a saturated steam which is delivered into the water ion generating device which heats the saturated steam into a superheated steam which is dissociated into water ions which are delivered into the pyrolysis and carbonization reaction device. The water ions cut, dissociates and carbonizes the organic matters to form carbon residues and gas-liquid wastes. The heat energy is recycled by the heat recycle device and is delivered into the preheating device. The gas-liquid wastes are processed by the gas-liquid separation device and the gas purifying device to form gas and liquid that are harmless.

Triphase organic matter pyrolysis system and its atmospheric pressure water ion generating device

A triphase organic matter pyrolysis system includes multiple devices cooperating with each other. The feeding device delivers organic matters into the preheating device. The preheated organic matters are delivered into the pyrolysis and carbonization reaction device. The steam generating device produces a saturated steam which is delivered into the water ion generating device which heats the saturated steam into a superheated steam which is dissociated into water ions which are delivered into the pyrolysis and carbonization reaction device. The water ions cut, dissociates and carbonizes the organic matters to form carbon residues and gas-liquid wastes. The heat energy is recycled by the heat recycle device and is delivered into the preheating device. The gas-liquid wastes are processed by the gas-liquid separation device and the gas purifying device to form gas and liquid that are harmless.

SYSTEMS FOR PRODUCING ADVANCED CARBON MATERIALS AT CARBON SOURCE LOCATIONS

A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.

SYSTEMS FOR PRODUCING ADVANCED CARBON MATERIALS AT CARBON SOURCE LOCATIONS

A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.

METHODS FOR FORMING RESINS AND OTHER BYPRODUCTS FROM RAW COAL

A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.