A system for producing an asphalt mix output suitable for use as an asphalt pavement is provided. The system may include a preliminary mixing unit configured to mix asphalt shingles with hot fluid asphalt to melt the asphalt shingles. The molten asphalt formed from the asphalt shingles and the hot fluid asphalt may be mixed with aggregate material and/or recycled asphalt material to form an asphalt mix output. An intermediate tank may store the molten asphalt prior to mixing with the aggregate material and/or the recycled asphalt material.

The present invention is directed to processing feedstock materials for recovery, recycling and/or reuse of the constituent components of the feedstock materials, and includes adding feedstock materials at a constant temperature to a thermal reactor, heating the feedstock materials at a temperature of 1,100 F. or higher in an anaerobic environment within the thermal reactor to produce cracked and gasified hydrocarbons and residual material, removing cracked and gasified hydrocarbons released from the feedstock materials from the thermal reactor, further processing the residual material to recover one or more constituent component of the feedstock materials, and oxidizing the cracked and gasified hydrocarbons removed from the thermal reactor having five or less carbon atoms in their molecular structure in order to produce heat to obtain the temperature of 1,100 F. or higher for the thermal reactor. The present invention further includes systems, reactors and apparatuses configured to perform the processes of the present invention.

Techniques are described for producing a bitumen product and recovering solvent from a solvent-diluted heavy hydrocarbon stream, which can have configurations and operation of an indirect heat exchanger to enhance performance. The system can have three solvent recovery stages. The indirect heat exchanger can have a location and operation to mitigate risks associated with exchanger failures. The solvent-diluted hydrocarbon stream can be preheated with a downstream solvent-depleted stream, and the pressure of the latter can be higher than that of the former to avoid solvent leaking into the hydrocarbon-enriched stream. The heat exchanger can be located in between the second and third stages, so that solvent leaked into the second stage output can be removed in the third stage so that the final product hydrocarbon stream can remain at low solvent contents.

An object of the instant application is to provide a process of recycling a bituminous product such as a waste bituminous membrane product optionally containing reinforcement layers comprising grinding and melting steps.

A process of recycling a bituminous product or a bituminous membrane product contacting reinforcement layers. Collecting the waste bituminous products and sorting it in a series of waste bituminous product batches. At least one grinding step of each batch in each series forms a fine ground batch. The fine ground batch is introduced into a recycling unit wherein the fine ground batch is heated and melted and collected as a melted product. The melted product is fed into a mixing tank having a predetermined volume containing fresh carrier.

A recovered asphalt binder with improved solubility and characteristics for use as filler to extend grade of base/virgin asphalt and related methods are described. A recovered asphalt binder with improved solubility, stiffening or softening, and performance-enhancing characteristics for use as modifier to upgrade base/virgin asphalt and related methods are described. Recovered asphalt binder with improved solubility, stiffening or softening, performance-enhancing and elastic characteristics for use as modifier to upgrade base/virgin asphalt and/or reduce polymer requirements and related methods are described. A recovered asphalt binder intermediately blended with one or more additives for use as filler to extend grade of base/virgin asphalt and related methods are described. Modified asphalt products made using a recovered asphalt binder and related methods are described.

A mobile apparatus for the repair of potholes in an asphalt paved surface comprises first storage bin for the containment of recycled shingle particles or recycled asphalt or combinations thereof. A first conveyor is provided for conveying the particles from the first storage bin to an inlet of a radiant heated transport mixing conveyor. A second storage bin is provided for the containment of stone aggregate. A second conveyor conveys and pre-heats the stone aggregate to the inlet of the transport mixing conveyor. An oil reservoir has a pump at an outlet thereof for feeding a predetermined quantity of asphaltic oil at the inlet of the mixing conveyor. The mixing conveyor has vanes for displacing, mixing and heating the stone aggregate, the recycled asphalt particles or recycled asphalt and the asphaltic oil to produce an asphalt patch material and feeding same to a dispensing outlet.

An installation (1) and method for treating composite products (2) based on thermoplastic material(s) for recycling purposes, the installation at least comprising means (3, 4, 4, 5, 6) for heating, for reducing size, for crushing and for separating, said means being arranged to form at least one line (1) for treating and extracting material(s) to be reused, operating as a continuous or intermittent flow, and regulated if necessary. The installation (1) is characterised in that the means (3) for heating and reducing size comprise at least one heated screw mixer, the crushing means comprise at least one roll crusher (4, 4) comprising two rolling rollers (7 and 7) that are heated and set into rotation in opposite directions, the separating means (5, 6) comprise at least one macroscopic separating means (5) in the form of a device for discharging macroscopic polluting particles present in the output (3), and the separating means (5, 6) also comprise at least one microscopic separating means (6).

This invention relates to manufacturing briquettes, pellets and shapes from recycled asphaltic limestone powder derived from waste residential roofing products. Briquettes and pellets are manufactured through a densification process at varying temperatures, creating recycled asphalt pellets, asphalt limestone pellets and bio mass and coal fines briquettes. Various shapes, including curbs and posts, are manufactured through heat and pressure in molds. Seawalls, walkways and wall panels are manufactured by blending asphaltic limestone powders with polymer resins and extruded or pultruded into shapes.

This invention relates to manufacturing briquettes, pellets and shapes from recycled asphaltic limestone powder derived from waste residential roofing products. Briquettes and pellets are manufactured through a densification process at varying temperatures, creating recycled asphalt pellets, asphalt limestone pellets and bio mass and coal fines briquettes. Various shapes, including curbs and posts, are manufactured through heat and pressure in molds. Seawalls, walkways and wall panels are manufactured by blending asphaltic limestone powders with polymer resins and extruded or pultruded into shapes.