A system and method is provided for upgrading a continuously flowing process stream including heavy crude oil (HCO). A reactor receives the process stream in combination with water, at an inlet temperature within a range of about 60° C. to about 200° C. The reactor includes one or more process flow tubes having a combined length of about 30 times their aggregated transverse cross-sectional dimension, and progressively heats the process stream to an outlet temperature T(max)1 within a range of between about 260° C. to about 400° C. The reactor maintains the process stream at a pressure sufficient to ensure that it remains a single phase at T(max)1. A controller selectively adjusts the rate of flow of the process stream through the reactor to maintain a total residence time of greater than about 1 minute and less than about 25 minutes.

The invention relates to a continuous process for converting carbonaceous material contained in one or more feedstocks into a liquid hydrocarbon product, said feedstocks including the carbonaceous material being in a feed mixture including one or more fluids, said fluids including water and further liquid organic compounds at least partly produced by the process in a concentration of at least 1% by weight, where the process comprises converting at least part of the carbonaceous material by pressurizing the feed mixture to a pressure in the range 250-400 bar; heating the feed mixture to a temperature in the range 370-450° C., and maintaining said pressurized and heated feed mixture in the desired pressure and temperature ranges in a reaction zone for a predefined time; cooling the feed mixture to a temperature in the range 25-200° C. and expanding the feed mixture to a pressure in the range of 1-70 bar, thereby causing the carbonaceous material to be converted to a liquid hydrocarbon product and separating from the converted feed mixture a fraction comprising liquid hydrocarbon product.

The invention relates to a continuous process for converting carbonaceous material contained in one or more feedstocks into a liquid hydrocarbon product, said feedstocks including the carbonaceous material being in a feed mixture including one or more fluids, said fluids including water and further liquid organic compounds at least partly produced by the process in a concentration of at least 1% by weight, where the process comprises converting at least part of the carbonaceous material by pressurizing the feed mixture to a pressure in the range 250-400 bar; heating the feed mixture to a temperature in the range 370-450° C., and maintaining said pressurized and heated feed mixture in the desired pressure and temperature ranges in a reaction zone for a predefined time; cooling the feed mixture to a temperature in the range 25-200° C. and expanding the feed mixture to a pressure in the range of 1-70 bar, thereby causing the carbonaceous material to be converted to a liquid hydrocarbon product and separating from the converted feed mixture a fraction comprising liquid hydrocarbon product.

The present disclosure relates to systems and methods for recovering mature fine tailings (MFT) from oil sands tailings ponds. Some examples include a hollow, fully enclosed around its perimeter, ideally of cylindrical form, open bottom structure (a hollow conduit), of predetermined geometry, which is placed at the pond surface. The hollow conduit can penetrate MFT deposits to or below a level at which MFT of required density is located. A width or diameter of the hollow conduit can be determined with respect to the MFT inflow velocity and the corresponding shear rate, so as to enable MFT flow into the hollow conduit at a rate matching a rate at which the MFT is removed from the pond (e.g., a recovery rate). An MFT fill level inside the hollow conduit can be kept constant and equal to a required fill level throughout MFT recovery operations. MFT can enter the hollow conduit during MFT recovery operations solely under action of hydraulic head pressure. MFT can be transferred from within the hollow conduit utilizing a mechanical device such as a pump or a siphon, for transfer to shore based facilities and further processing.

Disclosed herein are methods for producing hydrocarbons from a subterranean reservoir that is penetrated by an injection well and a production well. The methods comprise operating the injection well under a set of injection parameters and operating the production well under a set of production parameters to produce a production fluid that has an API gravity that changes over time (ΔAPI) as the method is advanced towards an ultimate recovery factor (RF.sub.o,u) for the reservoir. The methods further comprises modulating the injection parameters, the production parameters, or a combination thereof to decrease or increase the API gravity of the production fluid depending on whether ΔAPI and RF.sub.o,u satisfy a set of requirements as disclosed herein.

Disclosed herein are methods for producing hydrocarbons from a subterranean reservoir that is penetrated by an injection well and a production well. The methods comprise operating the injection well under a set of injection parameters and operating the production well under a set of production parameters to produce a production fluid that has an API gravity that changes over time (ΔAPI) as the method is advanced towards an ultimate recovery factor (RF.sub.o,u) for the reservoir. The methods further comprises modulating the injection parameters, the production parameters, or a combination thereof to decrease or increase the API gravity of the production fluid depending on whether ΔAPI and RF.sub.o,u satisfy a set of requirements as disclosed herein.

A method of reducing solids accumulation on a disc stack having at least one separator disc used in a centrifuge is provided, comprising: providing at least one surface of the at least one separator disc, said surface having a number of crevices therein; and coating at least a portion of the at least one surface with a coating comprising at least one fluoropolymer to fill the crevices in that portion so that the solids are prevented from settling therein.

A method of reducing solids accumulation on a disc stack having at least one separator disc used in a centrifuge is provided, comprising: providing at least one surface of the at least one separator disc, said surface having a number of crevices therein; and coating at least a portion of the at least one surface with a coating comprising at least one fluoropolymer to fill the crevices in that portion so that the solids are prevented from settling therein.

The invention relates to an apparatus and method for separating hydrocarbons from solid particles in a hydrocarbon-particulate-aqueous mixture. The apparatus comprises: a container for the mixture; a shockwave generator comprising two electrical terminals; and a pulsed power supply. The pulsed power supply is configured to apply a series of one or more voltage pulses to the terminals, such that, when each voltage pulse is applied to the terminals, a shockwave is applied to the mixture to promote separation of the components of the mixture. This may mitigate the need to heat the mixture and/or add chemicals to facilitate separation of hydrocarbons from solid particles such as sand or soil, mineral or carbonate particles.

A method for removing hydrocarbons from a solid phase and recovery thereof comprising the steps of

washing the solid phase contaminated with hydrocarbons by means of a composition comprising at least a surfactant so as to obtain a clean solid surface and a hydrocarbon-rich aqueous solution,
separating the hydrocarbon-rich aqueous solution from the clean solid phase, and
treating the hydrocarbon-rich aqueous solution by means of electrocoagulation/electroflotation to recover the hydrocarbons.